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Synthesis of ZrN-Si_3N_4 Composite by Carbothermal Reduction and Nitridation of Zircon

Synthesis of ZrN-Si_3N_4 Composite by Carbothermal Reduction and Nitridation of Zircon
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摘要 Zircon ( ≤44 μm) and carbon black (≤30μm) were used as starting materials and mixed for 24 h using anhydrous ethanol as medium with the mass ratio of 100:40, dried fully at 60 ℃ and then dry mixed for 10 h. Specimens with size of Ф20 mm × 5 mm were pressed under 60 MPa, then dried fully at 120 ℃ , put into a furnace with 1. 0 L ·min^-1 nitrogen gas and fired at 1 400, 1 450, 1 480 and 1 500℃ for 6, 9 and 12 h, respectively. The phase composition and microstructure of the specimens were studied by XRD and SEM, and the carbothermal reduction and nitridation reaction process was thermodynamically analyzed. The results show that using zircon and carbon black as starting materials, ZrN - Si3N4 composite is synthesized by carbothermal reduction and nitridation reaction in nitrogen atmosphere. The composites with different compositions are obtained by controlling the firing temperature and partial pressure of CO gas. The proper firing temperature and holding time to synthesize ZrN - Si3N4 composite are 1 500 ℃ for 12 h. Zircon ( ≤44 μm) and carbon black (≤30μm) were used as starting materials and mixed for 24 h using anhydrous ethanol as medium with the mass ratio of 100:40, dried fully at 60 ℃ and then dry mixed for 10 h. Specimens with size of Ф20 mm × 5 mm were pressed under 60 MPa, then dried fully at 120 ℃ , put into a furnace with 1. 0 L ·min^-1 nitrogen gas and fired at 1 400, 1 450, 1 480 and 1 500℃ for 6, 9 and 12 h, respectively. The phase composition and microstructure of the specimens were studied by XRD and SEM, and the carbothermal reduction and nitridation reaction process was thermodynamically analyzed. The results show that using zircon and carbon black as starting materials, ZrN - Si3N4 composite is synthesized by carbothermal reduction and nitridation reaction in nitrogen atmosphere. The composites with different compositions are obtained by controlling the firing temperature and partial pressure of CO gas. The proper firing temperature and holding time to synthesize ZrN - Si3N4 composite are 1 500 ℃ for 12 h.
出处 《China's Refractories》 CAS 2010年第1期16-19,共4页 中国耐火材料(英文版)
关键词 Carbothermal reduction and nitridation ZIRCON Zirconium nitride -silicon nitride composite Carbothermal reduction and nitridation, Zircon, Zirconium nitride -silicon nitride composite
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