摘要
减震器塔是汽车上重要的承载部件,铝合金减震器塔是汽车上应用铝合金实现轻量化的典型之一。文章以某电动车型的钢制减震器塔为研究对象,开展铝合金减震器塔的设计,通过采用拓扑优化的方法,并结合压铸工艺约束,经过多轮优化,完成铝合金减震器塔结构设计。最终通过仿真分析和实物验证,铝合金减震器塔相对钢制减震器塔在性能不降低的前提下可实现45%的轻量化。
The shock tower is an important load bearing part of the automobile. It is one of the typical lightweight applications of aluminum alloy in automobile. This paper takes the steel shock tower of EV as the research object, carries out the design of aluminum alloy shock tower, and completes the structural design of aluminum alloy shock tower by adopting topological optimization method and combining with the constraints of die-casting technology and through multi-round optimization. Finally through simulation analysis and physical verification, aluminum alloy shock tower can achieve 45% of the lightweight relative to steel shock tower in the same performance.
作者
鲁后国
张炳力
Lu Houguo;Zhang Bingli(Anhui Jianghuai Automotive Group Co. Ltd,Anhui Hefei 230601;Hefei University of Technology,Anhui Hefei 230009)
出处
《汽车实用技术》
2019年第5期135-137,共3页
Automobile Applied Technology
基金
复杂薄壁压铸铝合金零部件成行与应用关键共性技术(2016YFB0101603)
关键词
拓扑优化
减震器塔
轻量化
仿真分析
Topology Optimization
Shock Tower
Lightweight
Simulation Analysis