The particle residence time distribution(RTD)and axial dispersion coefficient are key parameters for the design and operation of a pressurized circulating fluidized bed(PCFB).In this study,the effects of pressure(0.1-...The particle residence time distribution(RTD)and axial dispersion coefficient are key parameters for the design and operation of a pressurized circulating fluidized bed(PCFB).In this study,the effects of pressure(0.1-0.6 MPa),fluidizing gas velocity(2-7 m·s^(-1)),and solid circulation rate(10-90 kg·m^(-2)·s^(-1))on particle RTD and axial dispersion coefficient in a PCFB are numerically investigated based on the multiphase particle-in-cell(MP-PIC)method.The details of the gas-solid flow behaviors of PCFB are revealed.Based on the gas-solid flow pattern,the particles tend to move more orderly under elevated pressures.With an increase in either fluidizing gas velocity or solid circulation rate,the mean residence time of particles decreases while the axial dispersion coefficient increases.With an increase in pressure,the core-annulus flow is strengthened,which leads to a wider shape of the particle RTD curve and a larger mean particle residence time.The back-mixing of particles increases with increasing pressure,resulting in an increase in the axial dispersion coefficient.展开更多
Dual circulating fluidized bed(DCFB)has emerged as an efficient reactor for biomass gasification due to its unique feature of high gas-solid contact efficiency and separated reactions in two reactors,yet the understan...Dual circulating fluidized bed(DCFB)has emerged as an efficient reactor for biomass gasification due to its unique feature of high gas-solid contact efficiency and separated reactions in two reactors,yet the understanding of complex in-furnace phenomena is still lacking.In this study,biomass gasification in an industrial-scale DCFB system was numerically studied using a multiphase particle-in-cell(MP-PIC)method featuring thermochemical sub-models(e.g.,heat transfer,heterogeneous reactions,and homogeneous reactions)under the Eulerian-Lagrangian framework.After model validation,the hydrodynamics and thermochemical characteristics(i.e.,pressure,temperature,and species)in the DCFB are comprehensively investigated.The results show that size-/density-induced segregation makes solid fuels concentrate on the bed surface.Interphase momentum exchange leads to the continuous decrease of the gas pressure axially.In the gasifier and combustor,the lower heating value(LHV)of the gas products is 5.56 MJ/Nm^(3)and 0.2 MJ/Nm^(3)and the combustible gas concentration(CGC)is 65.5%and 1.86%,respectively.The temperature in the combustor is about 100 K higher than that in the gasifier.A higher solid concentration results in a smaller value of particle heat transfer coefficient(HTC).The HTCs range from 50 to 150 W/(m^(2) K)for a solid concentration larger than 0.3 in the combustor while the HTCs range from 100 to 200 W/(m^(2 )K)in the gasifier.The Reynolds number of biomass particles is two orders of magnitude larger than that of the sand particle.The numerical results shed light on the reactor design and process optimization of biomass gasification in DCFBs.展开更多
Liquid injection, and film formation and transport in dense-phase gas-solids fluidized beds are numerically simulated in three dimensions using a collisional exchange model that is based on the mechanism that collisio...Liquid injection, and film formation and transport in dense-phase gas-solids fluidized beds are numerically simulated in three dimensions using a collisional exchange model that is based on the mechanism that collisions cause transfer of liquid mass, momentum, and energy between particles. In the model, each of the particles is represented by a solid core and a liquid film surrounding the core. The model is incorporated in the framework of the commercial code Barracuda developed by CPFD Software. The commercial software is an advanced CFD-based computational tool where the particles are treated as discrete entities, calculated by the MP-PIC method, and tracked using the Lagrangian method. Details of the collisional liquid transfer model have been previously presented in O'Rourke, Zhao, and Snider (2009); this paper presents new capabilities and proof-testing of the collision model and a new method to better quantify the penetration length. Example calculations of a fluidized bed without liquid injection show the expected effect of collisions on the reduction of granular temperature (fluctuational kinetic energy) of the bed. When applied to liquid injection into a dense-phase fluidized bed under different conditions, the model predicts liquid penetration lengths comparable to the experiments. In addition, the simulation reveals for the first time the dynamic mixing of the liquid droplets with the bed particles and the transient distribution of the droplets inside the bed.展开更多
针对多段气化炉(上部快速床、下部鼓泡床),采用MP-PIC(Multi-Phase Particle In Cell)方法模拟了多粒径煤粉颗粒的三维全循环流化过程,考察了鼓泡床与快速床床径比及鼓泡床和快速床之间的过渡段高度对气化炉内流动特性的影响。结果表明...针对多段气化炉(上部快速床、下部鼓泡床),采用MP-PIC(Multi-Phase Particle In Cell)方法模拟了多粒径煤粉颗粒的三维全循环流化过程,考察了鼓泡床与快速床床径比及鼓泡床和快速床之间的过渡段高度对气化炉内流动特性的影响。结果表明,基本工况下,大颗粒主要存在于下部鼓泡床中,细颗粒主要存在于上部快速床内,但细颗粒会通过旋风分离器和回料管再次进入鼓泡床参与循环。进入旋风分离器的大部分为半径622mm以下的小颗粒,无1216 mm以上的大颗粒。旋风分离器对小颗粒的分离效率为99.75%,分离效率良好。增大床径比(即减小快速床直径),快速床中气速增大,整个气化床更快达到稳定状态,被夹带到快速床中的颗粒增多,所夹带的颗粒粒径增大。过渡段高度存在一个适当值(炉高0.6~1.0 m),升高或降低过渡段高度,快速床中颗粒浓度均增大,颗粒通量均升高,旋风分离效率降低。展开更多
采用MP-PIC (multi-phase particle in cell)方法模拟了三维多段气化炉(上部快速床,下部鼓泡床)多粒径煤粉的循环流化过程,研究了分布板不同进气方向对气化炉内颗粒分布的影响。结果表明:分布板开孔与水平方向夹角越大,物料进入快速床...采用MP-PIC (multi-phase particle in cell)方法模拟了三维多段气化炉(上部快速床,下部鼓泡床)多粒径煤粉的循环流化过程,研究了分布板不同进气方向对气化炉内颗粒分布的影响。结果表明:分布板开孔与水平方向夹角越大,物料进入快速床并形成流化状态越快,但对成形后的流化形态影响较小;分布板进气方向对分布板处的轴向颗粒浓度分布影响较大,对快速床内轴向颗粒浓度分布影响较小;随着分布板进气方向与水平夹角的减小,鼓泡床下部颗粒浓度增大,固相颗粒通量增大;分布板进气方向对旋风分离效率影响较小。因此,工程上可根据需要适当减小分布板进气方向与水平方向的夹角来增加分布板上部颗粒浓度分布。展开更多
多段气化炉反应器主体由下部鼓泡床和上部快速床组成,是一种新型的煤分级转化集成技术。针对三维全循环多段气化炉,采用MP-PIC(mult-phase particle in cell,Barracuda)方法模拟了多粒径煤粉颗粒的循环流化过程,研究了鼓泡床高度对气化...多段气化炉反应器主体由下部鼓泡床和上部快速床组成,是一种新型的煤分级转化集成技术。针对三维全循环多段气化炉,采用MP-PIC(mult-phase particle in cell,Barracuda)方法模拟了多粒径煤粉颗粒的循环流化过程,研究了鼓泡床高度对气化炉内流动特性的影响。研究发现:①在适当范围内,降低鼓泡床高度,床体更快达到稳定操作状态;②快速床上部颗粒浓度随鼓泡床构体高度增加而降低;③鼓泡床高度的增加使得过渡段上部和快速床下部的细颗粒(<1 000μm)含量增加;④靠近快速床出口截面处最小颗粒的含量随鼓泡床高度增大而单调增加。这些规律对多段气化炉的设计和优化具有参考意义。展开更多
To enable successful multi-phase particle-in-cell(MP-PIC)simulations of circulating fluidized beds(CFBs),both the interphase drag force and interparticle collisions need to be carefully modeled.Particle collisions are...To enable successful multi-phase particle-in-cell(MP-PIC)simulations of circulating fluidized beds(CFBs),both the interphase drag force and interparticle collisions need to be carefully modeled.Particle collisions are usually represented by the solid stress consisting of the normal and shear components,in which the normal stress was found to have a leading role in the numerical stability of MP-PIC simulations,whereas the impact of the shear stress has seldom been reported.In this work,the effects of the solid shear stress are investigated by using two-dimensional simulations of the moderately dense laboratory-scale CFB riser with in-house MP-PIC code implemented on MFIX open-source platform.Cases including only normal solid stress and those considering both normal and shear solid stresses are simulated.The results of solids flux,axial and radial solids profiles are compared with available experimental data.The results show that the solid shear stress plays a minor role on the accuracy of simulation,and the increase of PPP(number particles per parcel)leads to a lower accuracy of simulation.展开更多
基金Financial support of this work by National Natural Science Foundation of China(51976037)。
文摘The particle residence time distribution(RTD)and axial dispersion coefficient are key parameters for the design and operation of a pressurized circulating fluidized bed(PCFB).In this study,the effects of pressure(0.1-0.6 MPa),fluidizing gas velocity(2-7 m·s^(-1)),and solid circulation rate(10-90 kg·m^(-2)·s^(-1))on particle RTD and axial dispersion coefficient in a PCFB are numerically investigated based on the multiphase particle-in-cell(MP-PIC)method.The details of the gas-solid flow behaviors of PCFB are revealed.Based on the gas-solid flow pattern,the particles tend to move more orderly under elevated pressures.With an increase in either fluidizing gas velocity or solid circulation rate,the mean residence time of particles decreases while the axial dispersion coefficient increases.With an increase in pressure,the core-annulus flow is strengthened,which leads to a wider shape of the particle RTD curve and a larger mean particle residence time.The back-mixing of particles increases with increasing pressure,resulting in an increase in the axial dispersion coefficient.
基金We are grateful for the support from the National Natural Science Foundation of China(grant No.51925603)the Fundamental Research Funds for the Central Universities(grant No.2022ZFJH004).
文摘Dual circulating fluidized bed(DCFB)has emerged as an efficient reactor for biomass gasification due to its unique feature of high gas-solid contact efficiency and separated reactions in two reactors,yet the understanding of complex in-furnace phenomena is still lacking.In this study,biomass gasification in an industrial-scale DCFB system was numerically studied using a multiphase particle-in-cell(MP-PIC)method featuring thermochemical sub-models(e.g.,heat transfer,heterogeneous reactions,and homogeneous reactions)under the Eulerian-Lagrangian framework.After model validation,the hydrodynamics and thermochemical characteristics(i.e.,pressure,temperature,and species)in the DCFB are comprehensively investigated.The results show that size-/density-induced segregation makes solid fuels concentrate on the bed surface.Interphase momentum exchange leads to the continuous decrease of the gas pressure axially.In the gasifier and combustor,the lower heating value(LHV)of the gas products is 5.56 MJ/Nm^(3)and 0.2 MJ/Nm^(3)and the combustible gas concentration(CGC)is 65.5%and 1.86%,respectively.The temperature in the combustor is about 100 K higher than that in the gasifier.A higher solid concentration results in a smaller value of particle heat transfer coefficient(HTC).The HTCs range from 50 to 150 W/(m^(2) K)for a solid concentration larger than 0.3 in the combustor while the HTCs range from 100 to 200 W/(m^(2 )K)in the gasifier.The Reynolds number of biomass particles is two orders of magnitude larger than that of the sand particle.The numerical results shed light on the reactor design and process optimization of biomass gasification in DCFBs.
文摘Liquid injection, and film formation and transport in dense-phase gas-solids fluidized beds are numerically simulated in three dimensions using a collisional exchange model that is based on the mechanism that collisions cause transfer of liquid mass, momentum, and energy between particles. In the model, each of the particles is represented by a solid core and a liquid film surrounding the core. The model is incorporated in the framework of the commercial code Barracuda developed by CPFD Software. The commercial software is an advanced CFD-based computational tool where the particles are treated as discrete entities, calculated by the MP-PIC method, and tracked using the Lagrangian method. Details of the collisional liquid transfer model have been previously presented in O'Rourke, Zhao, and Snider (2009); this paper presents new capabilities and proof-testing of the collision model and a new method to better quantify the penetration length. Example calculations of a fluidized bed without liquid injection show the expected effect of collisions on the reduction of granular temperature (fluctuational kinetic energy) of the bed. When applied to liquid injection into a dense-phase fluidized bed under different conditions, the model predicts liquid penetration lengths comparable to the experiments. In addition, the simulation reveals for the first time the dynamic mixing of the liquid droplets with the bed particles and the transient distribution of the droplets inside the bed.
文摘采用MP-PIC (multi-phase particle in cell)方法模拟了三维多段气化炉(上部快速床,下部鼓泡床)多粒径煤粉的循环流化过程,研究了分布板不同进气方向对气化炉内颗粒分布的影响。结果表明:分布板开孔与水平方向夹角越大,物料进入快速床并形成流化状态越快,但对成形后的流化形态影响较小;分布板进气方向对分布板处的轴向颗粒浓度分布影响较大,对快速床内轴向颗粒浓度分布影响较小;随着分布板进气方向与水平夹角的减小,鼓泡床下部颗粒浓度增大,固相颗粒通量增大;分布板进气方向对旋风分离效率影响较小。因此,工程上可根据需要适当减小分布板进气方向与水平方向的夹角来增加分布板上部颗粒浓度分布。
文摘多段气化炉反应器主体由下部鼓泡床和上部快速床组成,是一种新型的煤分级转化集成技术。针对三维全循环多段气化炉,采用MP-PIC(mult-phase particle in cell,Barracuda)方法模拟了多粒径煤粉颗粒的循环流化过程,研究了鼓泡床高度对气化炉内流动特性的影响。研究发现:①在适当范围内,降低鼓泡床高度,床体更快达到稳定操作状态;②快速床上部颗粒浓度随鼓泡床构体高度增加而降低;③鼓泡床高度的增加使得过渡段上部和快速床下部的细颗粒(<1 000μm)含量增加;④靠近快速床出口截面处最小颗粒的含量随鼓泡床高度增大而单调增加。这些规律对多段气化炉的设计和优化具有参考意义。
基金This work was made possible thanks to a“Nature Inspired Engineering:Nano and Micro dimensional technologies for the economy of the future”project of the Federal Academic Leadership Program“Priority 2030”and was funded by the Tyumen Oblast Government,as part of the West-Siberian Interregional Science and Education Center’s project No.89-DON(3)Also this work was financially supported by the National Natural Science Foundation of China(grant Nos.22161142006,51876212,and 21821005)。
文摘To enable successful multi-phase particle-in-cell(MP-PIC)simulations of circulating fluidized beds(CFBs),both the interphase drag force and interparticle collisions need to be carefully modeled.Particle collisions are usually represented by the solid stress consisting of the normal and shear components,in which the normal stress was found to have a leading role in the numerical stability of MP-PIC simulations,whereas the impact of the shear stress has seldom been reported.In this work,the effects of the solid shear stress are investigated by using two-dimensional simulations of the moderately dense laboratory-scale CFB riser with in-house MP-PIC code implemented on MFIX open-source platform.Cases including only normal solid stress and those considering both normal and shear solid stresses are simulated.The results of solids flux,axial and radial solids profiles are compared with available experimental data.The results show that the solid shear stress plays a minor role on the accuracy of simulation,and the increase of PPP(number particles per parcel)leads to a lower accuracy of simulation.