A new linear integration was developed. First, effective strain rate for slab forging with bulge was expressed in terms of two-dimensional strain rate vector, and its inner-product was integrated term by term. Second,...A new linear integration was developed. First, effective strain rate for slab forging with bulge was expressed in terms of two-dimensional strain rate vector, and its inner-product was integrated term by term. Second, a summation process of term by term integrated results and a formula of the bulging were introduced, and an analytical solution of stress effective factor was obtained. It is proved that the expression of power by the above linear integration is the same as that of traditional immediate integration. Also, the solution was simplified by series expansion and compared by slab forging test with the others. It turns out that the calculated result of total forging pressure is basically in agreement with measured value in the actual press test.展开更多
A new linear integration for plastic power was proposed.The effective strain rate for disk forging with bulge was expressed in terms of two-dimensional strain rate vector,and then its direction cosines were determined...A new linear integration for plastic power was proposed.The effective strain rate for disk forging with bulge was expressed in terms of two-dimensional strain rate vector,and then its direction cosines were determined by the ratio of coordinate increments.Furthermore,inner-product of the vector for plastic power was term integrated by term and summed.Thereafter,through a formula for determination of bulge an analytical solution of stress effective factor was obtained.Finally,through compression tests,the calculated results of above formula were compared with those of Avitzur’s approximate solution and total indicator readings of the testing machine.It is indicated that the calculated compression forces are basically in agreement with the measured ones if the pass reduction is less than 13.35%.However,when the reduction gets up to 25.34% and 33.12%,the corresponding errors between the calculated and measured results also get up to 6% and 13.5%,respectively.展开更多
Abstract：ools. The effective strain rate for for determining the total pressure developed during forging of a rectangular bar forging with bulging was expressed in terms of four-dimensional strain rate vector. The in...Abstract：ools. The effective strain rate for for determining the total pressure developed during forging of a rectangular bar forging with bulging was expressed in terms of four-dimensional strain rate vector. The inner-product of the vector was termwise integrated and summed. The integral mean value theorem was applied to determining the ratio of the strain rate components and the values of direction cosine of the vector and then an analytical solution of stress effective factor was obtained. The compression experiments of pure lead bar were performed to test the accuracy of the solution. The optimized results of total pressure by golden section search were compared with those of the indicator readings of the testing machine. It indicates that the optimized total pressures are 2.60%-10.14% higher than those measured. The solution is available and still an upper-bound solution.展开更多
文摘A new linear integration was developed. First, effective strain rate for slab forging with bulge was expressed in terms of two-dimensional strain rate vector, and its inner-product was integrated term by term. Second, a summation process of term by term integrated results and a formula of the bulging were introduced, and an analytical solution of stress effective factor was obtained. It is proved that the expression of power by the above linear integration is the same as that of traditional immediate integration. Also, the solution was simplified by series expansion and compared by slab forging test with the others. It turns out that the calculated result of total forging pressure is basically in agreement with measured value in the actual press test.
基金Project(50474015) supported by the National Natural Science Foundation of China
文摘A new linear integration for plastic power was proposed.The effective strain rate for disk forging with bulge was expressed in terms of two-dimensional strain rate vector,and then its direction cosines were determined by the ratio of coordinate increments.Furthermore,inner-product of the vector for plastic power was term integrated by term and summed.Thereafter,through a formula for determination of bulge an analytical solution of stress effective factor was obtained.Finally,through compression tests,the calculated results of above formula were compared with those of Avitzur’s approximate solution and total indicator readings of the testing machine.It is indicated that the calculated compression forces are basically in agreement with the measured ones if the pass reduction is less than 13.35%.However,when the reduction gets up to 25.34% and 33.12%,the corresponding errors between the calculated and measured results also get up to 6% and 13.5%,respectively.
基金Project(51074052)supported by the National Natural Science Foundation of ChinaProject(20100470676)supported by the China Postdoctoral Science Foundation
文摘Abstract：ools. The effective strain rate for for determining the total pressure developed during forging of a rectangular bar forging with bulging was expressed in terms of four-dimensional strain rate vector. The inner-product of the vector was termwise integrated and summed. The integral mean value theorem was applied to determining the ratio of the strain rate components and the values of direction cosine of the vector and then an analytical solution of stress effective factor was obtained. The compression experiments of pure lead bar were performed to test the accuracy of the solution. The optimized results of total pressure by golden section search were compared with those of the indicator readings of the testing machine. It indicates that the optimized total pressures are 2.60%-10.14% higher than those measured. The solution is available and still an upper-bound solution.
