The application of surface textures has been employed to improve the tribological performance of various mechanical components. Various techniques have been used for the application of surface textures such as micro-d...The application of surface textures has been employed to improve the tribological performance of various mechanical components. Various techniques have been used for the application of surface textures such as micro-dimple arrays, but the fabrication of such arrays on cylindrical inner surfaces remains a challenge. In this study, a dry-film photoresist is used as a mask during through-mask electrochemical micromachining to successfully prepare micro-dimple arrays with dimples 94 lm in diameter and 22.7 lm deep on cylindrical inner surfaces, with a machining time of 9 s and an applied voltage of 8 V. The versatility of this method is demonstrated, as are its potential low cost and high efficiency. It is also shown that for a fixed dimple depth, a smaller dimple diameter can be obtained using a combination of lower current density and longer machining time in a passivating sodium nitrate electrolyte.展开更多
The contact fatigue life of machine elements is affected by pitting, wear and so on, under heavier loading conditions. Increasing the fatigue life requires mainly the improvements of lubricating condition, operating c...The contact fatigue life of machine elements is affected by pitting, wear and so on, under heavier loading conditions. Increasing the fatigue life requires mainly the improvements of lubricating condition, operating condition and materials. In order to improve the lubricating condition, it is necessary to investigate the relation of the microscopic surface texturing and the contact modes of machine elements. In this paper, thus, the pressure and oil film thickness of the contact between sphere and the plate with 5 kinds surface texturing were calculated using a commercial software based on Reynolds equation. There was sufficient evidence to suggest that the dimple shape was the optimum texturing to increase the lubricating condition.展开更多
A laser texturing technique herein can endow bare aluminum alloy surface with regular dimple-pattern array and thus generates a case hardening.After STA treatment,these laser-textured samples become superhydrophobic.T...A laser texturing technique herein can endow bare aluminum alloy surface with regular dimple-pattern array and thus generates a case hardening.After STA treatment,these laser-textured samples become superhydrophobic.The surface wettability of the laser-textured samples can be regulated by controlling the dimple-pattern dimensions during the laser processing.It is noteworthy that a fluorescence method is utilized to record the zones on the superhydrophobic surface penetrated by small enough water molecules.Compared with a general method of the Cassie-Baxter theoretical calculation,this fluorescence method intuitively exhibits the air trapping ability of the superhydrophobic surface.Furthermore,the laser-textured superhydrophobic samples have a notable hysteresis phenomenon at the initial period of UMT friction because the air cushion trapped within superhydrophobic samples have strong repellency against water droplets on the hydrophilic steel ball.Additionally,such samples display strong mechanical stability in comparison with bare aluminum alloy because of the presence of case hardening on the surface of the laser patterns.The research results above provide a valuable reference for designing a surface with different wettability,which may inspire practical applications in the fields of fluid transport,droplet manipulation,water harvesting and microfluidic devices.展开更多
Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the...Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the basis of the average flow model, and however the influence of roughness on the film pressure distribution could not be precisely expressed. Therefore, in order to study the hydrodynamic lubrication of the rough textured surfaces, sinusoidal waves are employed to characterize untextured surfaces. A deterministic model for hydrodynamic lubrication of microdimple textured rough surfaces is developed to predict the distribution of hydrodynamic pressure. By supplementing with the JFO cavitation boundary, the load carrying capacity of the film produced by micro-dimples and roughness is obtained. And the geometric parameters of textured rough surface are optimized to obtain the maximum hydrodynamic lubrication by specifying an optimization goal of the load carrying capacity. The effect of roughness on the hydrodynamic pressure of surface texture is significant and the load carrying capacity decreases with the increase of the roughness ratio because the roughness greatly suppresses the hydrodynamic effect of dimples. It shows that the roughness ratio of surface may be as small as possible to suppress the effect of hydrodynamic lubrication. Additionally,there are the optimum values of the micro-dimple depth and area density to maximize the load carrying capacity for any given value of the roughness ratio. The proposed approach is capable of accurately reflects the influence of roughness on the hydrodynamic pressure, and developed a deterministic model to investigate the hydrodynamic lubrication of textured surfaces.展开更多
Titanium with gradient nano-to-micron scale grains from surface to matrix was fabricated by surface mechanical grinding treatment(SMGT) at room temperature.The SMGT-treated titanium shows higher strength than that of ...Titanium with gradient nano-to-micron scale grains from surface to matrix was fabricated by surface mechanical grinding treatment(SMGT) at room temperature.The SMGT-treated titanium shows higher strength than that of as-received one,but moderate ductility between those of ultra-fine grained(UFG) and coarse-grained titanium.Tensile stress-strain curves of SMGT-treated titanium show double strain hardening regimes.The strain hardening rate(dσ/dε) decreases with increasing strain in tensile deformation.The high strain hardening rate at initial yielding is attributed to nano-to-micron-grained surface layer.The low strain hardening rate at large plastic strain regime primarily results from coarse-grained matrix.The SMGT-treated titanium shows a ductile fracture mode with a large number of dimples.The small size of dimples in the treated surface layer is due to the combination of the high strength and strain hardening exponent.The difference between dimple size in nano-to-micron-grained surface layer and coarse-grained matrix is discussed in terms of plastic zone size at the tip of crack in the SMGT-treated titanium.展开更多
基金supported by the Joint Funds of the National Natural Science Foundation of China and Guangdong Province(No.U1134003)
文摘The application of surface textures has been employed to improve the tribological performance of various mechanical components. Various techniques have been used for the application of surface textures such as micro-dimple arrays, but the fabrication of such arrays on cylindrical inner surfaces remains a challenge. In this study, a dry-film photoresist is used as a mask during through-mask electrochemical micromachining to successfully prepare micro-dimple arrays with dimples 94 lm in diameter and 22.7 lm deep on cylindrical inner surfaces, with a machining time of 9 s and an applied voltage of 8 V. The versatility of this method is demonstrated, as are its potential low cost and high efficiency. It is also shown that for a fixed dimple depth, a smaller dimple diameter can be obtained using a combination of lower current density and longer machining time in a passivating sodium nitrate electrolyte.
基金Project (51204124) supported by the National Natural Science Foundation of ChinaProject (2012M511610) supported by the China Postdoctoral Science FoundationProject (14125041) supported by the Scientific Research Foundation of Wuhan Institute of Technology
文摘The contact fatigue life of machine elements is affected by pitting, wear and so on, under heavier loading conditions. Increasing the fatigue life requires mainly the improvements of lubricating condition, operating condition and materials. In order to improve the lubricating condition, it is necessary to investigate the relation of the microscopic surface texturing and the contact modes of machine elements. In this paper, thus, the pressure and oil film thickness of the contact between sphere and the plate with 5 kinds surface texturing were calculated using a commercial software based on Reynolds equation. There was sufficient evidence to suggest that the dimple shape was the optimum texturing to increase the lubricating condition.
基金Project supported by the National Natural Science Foundation of China(Nos.U1737202 and 51775505)the National Basic Research Program(973 Program)of China(No.2014CB046404)+2 种基金the Natural Science Key Foundation of Zhejiang Province(No.LZ15E050002)the Natural Science Foundation of Zhejiang Province(No.LY17E050018)China
基金supported by the National Natural Science Foundation of China under grant Nos.51975296&51575278the Advanced Composite Materials Key Laboratory Fund under grant No.614290402091702the Funding for Excellent PhD Training Program。
文摘A laser texturing technique herein can endow bare aluminum alloy surface with regular dimple-pattern array and thus generates a case hardening.After STA treatment,these laser-textured samples become superhydrophobic.The surface wettability of the laser-textured samples can be regulated by controlling the dimple-pattern dimensions during the laser processing.It is noteworthy that a fluorescence method is utilized to record the zones on the superhydrophobic surface penetrated by small enough water molecules.Compared with a general method of the Cassie-Baxter theoretical calculation,this fluorescence method intuitively exhibits the air trapping ability of the superhydrophobic surface.Furthermore,the laser-textured superhydrophobic samples have a notable hysteresis phenomenon at the initial period of UMT friction because the air cushion trapped within superhydrophobic samples have strong repellency against water droplets on the hydrophilic steel ball.Additionally,such samples display strong mechanical stability in comparison with bare aluminum alloy because of the presence of case hardening on the surface of the laser patterns.The research results above provide a valuable reference for designing a surface with different wettability,which may inspire practical applications in the fields of fluid transport,droplet manipulation,water harvesting and microfluidic devices.
基金Supported by National Natural Science Foundation of China(Grant Nos.51305168,51375211,51375213)Jiangsu Provincial Natural Science Foundation of China(Grant No.BK20130524)Research Foundation for Advanced Talents of Jiangsu University,China(Grant No.13JDG090)
文摘Surface texturing has been applied to improving the tribological performance of mechanical components for many years. Currently, the researches simulate the film pressure distribution of textured rough surfaces on the basis of the average flow model, and however the influence of roughness on the film pressure distribution could not be precisely expressed. Therefore, in order to study the hydrodynamic lubrication of the rough textured surfaces, sinusoidal waves are employed to characterize untextured surfaces. A deterministic model for hydrodynamic lubrication of microdimple textured rough surfaces is developed to predict the distribution of hydrodynamic pressure. By supplementing with the JFO cavitation boundary, the load carrying capacity of the film produced by micro-dimples and roughness is obtained. And the geometric parameters of textured rough surface are optimized to obtain the maximum hydrodynamic lubrication by specifying an optimization goal of the load carrying capacity. The effect of roughness on the hydrodynamic pressure of surface texture is significant and the load carrying capacity decreases with the increase of the roughness ratio because the roughness greatly suppresses the hydrodynamic effect of dimples. It shows that the roughness ratio of surface may be as small as possible to suppress the effect of hydrodynamic lubrication. Additionally,there are the optimum values of the micro-dimple depth and area density to maximize the load carrying capacity for any given value of the roughness ratio. The proposed approach is capable of accurately reflects the influence of roughness on the hydrodynamic pressure, and developed a deterministic model to investigate the hydrodynamic lubrication of textured surfaces.
基金Project(2014CB644003)supported by the National Basic Research Program of ChinaProject(51321003)supported by the National Natural Science Foundation of ChinaProject(B06025)supported by"111"Project of China
文摘Titanium with gradient nano-to-micron scale grains from surface to matrix was fabricated by surface mechanical grinding treatment(SMGT) at room temperature.The SMGT-treated titanium shows higher strength than that of as-received one,but moderate ductility between those of ultra-fine grained(UFG) and coarse-grained titanium.Tensile stress-strain curves of SMGT-treated titanium show double strain hardening regimes.The strain hardening rate(dσ/dε) decreases with increasing strain in tensile deformation.The high strain hardening rate at initial yielding is attributed to nano-to-micron-grained surface layer.The low strain hardening rate at large plastic strain regime primarily results from coarse-grained matrix.The SMGT-treated titanium shows a ductile fracture mode with a large number of dimples.The small size of dimples in the treated surface layer is due to the combination of the high strength and strain hardening exponent.The difference between dimple size in nano-to-micron-grained surface layer and coarse-grained matrix is discussed in terms of plastic zone size at the tip of crack in the SMGT-treated titanium.
