摘要
中间包上水口环形吹氩可以在塞棒周围形成清洗钢液的环形气幕,同时部分氩气泡随钢液进入上水口内,可以减少非金属夹杂物在水口内壁的黏附,起到防止水口堵塞的作用。然而,不合理的吹氩量会导致中间包内液面渣层受过强的气液羽流冲击而形成渣眼,使得钢液裸露并发生二次氧化,严重影响铸坯质量。采用标准k-ε湍流模型研究中间包内流体流动,采用DPM模型和VOF模型耦合方法,研究上水口环形吹氩条件下渣眼的形成及演化规律。结果表明,上水口环形吹氩在塞棒周围形成较强的上升流,塞棒上部邻近区域存在多个涡流区;在钢液涡流的影响下,中间包液渣下层远离塞棒区域,上层向塞棒区域迁移;随着吹氩量的增大,平均湍动能增大,塞棒附近钢液速度逐渐增大,钢渣界面钢液速度先增大后减小,渣眼边缘钢液速度先增大后减小然后再增大,速度与垂直方向夹角逐渐减小;增大吹氩量,中间包熔池液面形成以塞棒为中心的渣眼,渣眼面积逐渐增大。试验条件下不产生渣眼的临界吹氩量为4.2L/min,对应的钢渣界面最大速度为0.247m/s,与垂直方向夹角为70°。
The annular argon blowing at the upper nozzle of tundish can form an annular gas curtain around the stopper rod to clean the molten steel.At the same time,part of argon bubbles enter the upper nozzle with the molten steel,which can reduce the adhesion of non-metallic inclusions on the inner wall of the nozzle and prevent the clogging of the nozzle.However,the unreasonable argon flow rate could cause the upper slag layer to be impacted by the excessive gas-liquid bubble plumes to form a slag eye,which makes the molten steel exposed and re-oxidized,reducing the slab quality.In the present work,the standard k-εturbulence model is used to solve the fluid flow in the tundish.The DPM model and the VOF model coupling method are used to study the formation and evolution of the slag eye with the annular argon blowing at the upper nozzle of tundish.The results show that a strong upwelling flow is formed around the stopper rod,and there are multiple vortex flows in the vicinity of the upper part of the stopper rod.Under the influence of the vortex flow,the lower layer of liquid slag move away from the stopper rod and the upper layer flows from the periphery to the stopper rod.With increased argon flow rate,the average turbulent kinetic energy and velocity of molten steel around stopper rod increases gradually,and the molten steel velocity at the interface of steel-slag increases first and then decreases.The molten steel velocity at the edge of slag eye increases initially,followed by a decrease,but then again increases,accompanied by the decrease of velocity angle with the vertical direction.With the further increase of the argon flow rate,a donut-shaped slag eye centered on stopper rod is formed on the tundish liquid level,and the area of slag eye gradually increase.The critical argon flow rate of slag-eye-free is 4.2 L/min in this study,at which the liquid steel velocity of steel-slag interface reaches 0.247 m/s,and the dip angle with vertical direction is 70°.
作者
秦绪锋
程常桂
李阳
张春明
金焱
武光君
QIN Xu-feng;CHENG Chang-gui;LI Yang;ZHANG Chun-ming;JIN Yan;WU Guang-jun(Key Laboratory for Ferrous Metallurgy and Resources Utilization of Ministry of Education,Wuhan University of Science and Technology,Wuhan 430081,Hubei,China;Hubei Provincial Key Laboratory for New Processes of Ironmaking and Steelmaking,Wuhan University of Science and Technology,Wuhan 430081,Hubei,China;Yinshan Section Steel Co.,Ltd.,Laiwu Steel Group,Laiwu 271104,Shandong,China)
出处
《钢铁》
CAS
CSCD
北大核心
2019年第8期107-115,123,共10页
Iron and Steel
基金
国家自然科学基金资助项目(51874215)
关键词
中间包
上水口
环形吹氩
渣眼
数值模拟
tundish
upper nozzle
annular argon blowing
slag eye
numerical simulation
