摘要
针对传统钢板切割下料采用人工方式带来的工作效率低、自动化程度低和信息化水平不高等问题,本文研究并设计了2种智能切割下料产线,分别为固定切割平台式和托盘交换工作台式,实现了钢板出入库、切割上下料、物流输送、零件分拣等工序环节的自动化,并通过智能中控系统打通下料车间各工序环节、实现下料车间和企业上层信息化系统的信息互通。对2种智能切割下料产线开展了对比研究,得到了具有重要参考意义的结论。根据某工程机械厂家实际投运的智能切割下料生产数据,相比传统的人工下料,智能切割下料线生产效率提升一倍,减少人员50%以上。
In response to the problems of low work efficiency,low level of automation,and low level of informatization brought about by manual cutting and cutting of traditional steel plates,the paper studies and designs two intelligent cutting and cutting production lines,namely fixed cutting platform type and tray exchange workbench,to achieve automation of steel plate entry and exit,cutting and loading and unloading,logistics transportation,parts sorting and other process links,The intelligent central control system connects various process links in the cutting workshop,the cutting workshop,and the upper level information system of the enterprise,A comparative study was conducted on two intelligent cutting and cutting production lines,and important reference conclusions were obtained,According to the actual production data of intelligent cutting and cutting materials put into operation by a leading engineering machinery manufacturer,statistical research and analysis show that compared to traditional manual cutting,the production efficiency of the intelligent cutting and cutting line has doubled,reducing personnel by more than 50%.
作者
马迎召
邱永峰
查铂
郑祎
郭思明
彭康
吴亚辉
MA Yingzhao;QIU Yongfeng;ZHA Bo;ZHENG Yi;GUO Siming;PENG Kang;WU Yahui(Hunan Tianqiao Jiacheng Intelligent Technology Co,,Ltd,,Zhuzhou 412007,China)
出处
《有色设备》
2024年第2期78-83,共6页
Nonferrous Metallurgical Equipment
基金
科技成果转换及产业化计划-高新技术产业科技创新引领计划-5G重载搬运智能装备研发及产业化(2021GK4008)
工信部2023年度智能制造系统解决方案揭榜挂帅项目-面向工程机械的柔性智能切割下料分拣产线。
关键词
智能切割下料线
固定切割平台
托盘交换工作台
智能制造
钢板
intelligent cutting line
fixed cutting platform
pallet exchange platform
intelligent manufacturing
steel plate
