摘要
研究了高Nb钛铝基排气阀铸件的熔模离心铸造工艺,排气阀铸件的化学成分确定为Ti-47Al-6Nb (at%),所用型壳材料为锆砂。为了与模拟充型结果进行比较和验证浇注工艺,进行了排气阀的离心铸造模壳充型实验。模拟结果表明:模壳充型时间约为3.8 s,铸件缺陷沿排气阀中心线分布,特别是在颈部位置处;经过实验验证,模拟结果和实验结果吻合度较好。实验过程中,模壳挂涂所需内层浆料的适宜工艺确定为粉液比是1.5:1,搅拌时间30 min。通过对排气阀铸件表面进行XRD测试,结果表明铸型与壳型之间没有明显的界面反应;排气阀铸件的金相组织为典型的层状结构,晶粒尺寸在185~300μm之间。
The shell mold filling process for high-Nb Ti Al alloy exhaust valve casting prepared by centrifugal investment casting was investigated. Composition of the casting and shell mold was Ti-47Al-6 Nb(at%) and zircon sand, respectively. As a comparison and verification of the simulation results, a series of shell mold filling experiments of centrifugal casting were carried out. Simulation results indicate that the shell mold filling time is about 3.8 s;casting defects are distributed along the central line of the exhaust valves,especially in the neck position. The comparison shows that the simulation results agree with experiments. The powder/liquid ratio of1.5:1 and mixing time of 30 min are identified as the proper process for the inner layer slurry in the process of making shell mold.There are no noticeable interfacial reactions between casting and shell mold according to XRD analysis. The metallurgical analysis results reveal that the lamellar structure is the typical structure of the as-cast exhaust valves, with a grain size of 185~300 μm.
作者
许荣福
李常厚
徐勇
张东明
时月亚
Xu Rongfu;Li Changhou;Xu Yong;Zhang Dongming;Shi Yueya(School of Materials Science and Engineering,Shandong Jianzhu University,Jinan 250101,China)
出处
《稀有金属材料与工程》
SCIE
EI
CAS
CSCD
北大核心
2021年第4期1173-1178,共6页
Rare Metal Materials and Engineering
基金
Doctoral Scientific Fund Project of Shandong Jianzhu University(XNBS1430)。
关键词
排气阀
数值模拟
宏观缺陷
微观组织
exhaust valves
numerical simulation
macroscopic defects
microstructure
