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多功能一体包馅机的设计及其参数优化

Design and parameters optimization of multifunctional encrusting machine
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摘要 针对食品加工机械包馅工序中出现粘结密封性差、易漏馅漏油等问题,设计了基于“馅料下推、内滚包馅、切割收口”加工工艺的多功能一体包馅机。该包馅机包括面皮输送机构、馅料流转系统和收口出料装置等关键机构,可以实现面皮送料、馅料包馅、成品收口和出料等加工环节。同时,提出了以整机漏馅率表征多功能一体包馅机的使用效果,并采用自主研制的样机进行了100组不同参数下的漏馅率试验。试验结果表明:推馅气缸气压和第4驱动电机转速的数值变化会直接影响整机漏馅率,确定了推馅气缸气压P=0.5 MPa和第4驱动电机转速n 4=70 r/min为最佳参数。在此参数下,整机漏馅率L为0.2%,生产效率为40个/min。 Aiming at the problems of poor bonding&sealing performance and oil leakage in the filling process of food processing machinery,a multifunctional encrusting machine is designed based on the processing technology of“pushing down the filling,rolling the filling,cutting and closing”.The encrusting machine includes many key mechanisms such as dough conveying mechanism,stuffing circulation system and closing and discharging device,which can realize the processing links of dough feeding,stuffing encasement,finished product closing and discharging.Meanwhile,the filling leakage rate of the whole machine is proposed to characterize the use effect of the multifunctional encrusting machine.A self-developed prototype was produced to test the filling leakage rate of 100 different sets of parameters.The test results show that the numerical change of the filling cylinder air pressure and the fourth driving motor speed will affect the filling leakage rate of the whole machine directly.It is determined that the best parameter is P=0.5 MPa and n 4=70 r/min.In this case,L is 0.2%,and the production efficiency is 40 pieces/min.
作者 林雪 黄鹏程 田立权 侯长安 LIN Xue;HUANG Peng-cheng;TIAN Li-quan;HOU Chang-an(Jinhua Polytechnic,Jinhua,Zhejiang 321000,China;Zhejiang Province Key Laboratory of Crop Harvesting Equipment Technology,Jinhua,Zhejiang 321000,China;Lanxi Jianfa Food Machinery Co.,Ltd.,Lanxi,Zhejiang 321100,China)
出处 《食品与机械》 北大核心 2021年第3期116-119,161,共5页 Food and Machinery
基金 浙江省重点研发计划项目(编号:2014C02015)。
关键词 包馅机 多级驱动 多功能一体化 encrusting machine multi stage drive multi functional integration
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