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管道漏磁内检测裂纹缺陷仿真与实验研究 被引量:8

Simulation and Experimental Research on the Crack Defect of Pipeline Magnetic Flux Leakage Inspection
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摘要 针对管道漏磁内检测中裂纹与磁化方向角度过小难以识别问题,分析了直流电磁铁轴向励磁条件下裂纹角度对漏磁检测信号的影响以及裂纹漏磁信号的特征。采用Comsol有限元仿真软件,对管道内壁不同角度0.2 mm裂纹缺陷进行了仿真分析;搭建了直流电磁铁轴向励磁实验平台,采用电火花技术加工不同角度裂纹试件,进行裂纹角度问题的拖拉实验。结果表明,裂纹与磁化方向最小可检测角度为25°;随着裂纹角度的减小,漏磁信号峰值逐渐减小,信号跨度越大,噪声信号影响越大;当磁化方向与裂纹垂直时,漏磁信号幅值最大跨度最小,磁化方向与裂纹平行时无漏磁信号产生。 In order to solve the problem that the angle of crack and magnetization direction was too small to identify in the pipeline magnetic flux leakage internal detection,the influence of crack angle on magnetic flux leakage detection signal and the characteristics of crack magnetic flux leakage signal under the condition of axial excitation of DC electromagnet were analyzed.Comsol finite element simulation software was used to simulate and analyze the crack defects of 0.2 mm in different angles of the inner wall of the pipeline.DC electromagnet axial excitation experimental platform was built,and EDM technology was used to process the specimens with different angles of crack to carry out the dragging experiment of the crack angle.Results show that the minimum detectable angle of crack and magnetization direction is 25°.The peak value of MFL signal decreases with the decrease of crack angle,larger the signal span,the greater the influence of noise signal.When the magnetization direction is perpendicular to the crack,the maximum span of MFL signal amplitude is the smallest,and when the magnetization direction is parallel to the crack,no MFL signal is generated.
作者 杨理践 梁成壮 高松巍 刘斌 Yang Lijian;Liang Chengzhuang;Gao Songwei;Liu Bin(School of Information Science and Engineering,Shenyang University of Technology,Shenyang Liaoning 110870,China)
出处 《辽宁石油化工大学学报》 CAS 2020年第6期59-63,共5页 Journal of Liaoning Petrochemical University
基金 国家自然科学基金项目(61871450)。
关键词 电磁励磁 裂纹角度 轴向励磁 漏磁场 Electromagnetic field Crack angle Axial field Leakage field
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