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55SiCr盘条拉拔脆断分析 被引量:4

Analysis of 55SiCr wire rod drawing brittle failure
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摘要 分析φ6.5 mm 55SiCr盘条拉拔过程发生抽芯断裂的原因。采用热模拟试验测定断裂试样在不同冷却速度下的相变组织:当冷却速率不超过2℃/s时,其显微组织为索氏体、珠光体、少量铁素体;当冷却速率大于3℃/s时,其显微组织为屈氏体、贝氏体、马氏体等异常组织。试验结果表明盘条的异常组织是产生拉拔脆断的主要原因。给出改进措施:(1)对凝固中的钢水进行电磁搅伴,并对最后凝固区附近的一段铸坯进行轻压下来改善铸坯的中心偏析;(2)对轧制控冷程序进行优化,盘条经吐丝风冷进入保温罩前的温度控制在650~700℃。采取以上措施生产的φ6.5 mm 55SiCr盘条,其组织为索氏体、珠光体和少量不连续网状铁素体,经用户使用,未发生断裂现象,可满足用户拉拔生产需要。 To analyze the reason of loose core fracture of diameter 6.5 mm 55SiCr wire rod in the course of drawing. Adopting thermal modeling test to determine the phase transition microstructure of fracture samples at different cooling temperature: the microstructure is sorbite and pearlite and small ferrite as cooling speed is no more than 2 ℃/s; the microstructure is troostite, bainite and martensite abnormal structure as cooling speed is more than 3 ℃/s. Test results show that the abnormal structure is the cause for drawing brittle fracture. The improving measures are : ( 1 ) to improve center segregation of cast billet by electromagnetic stirring for molten steel during solidification and by light pressing for sectional cast billet near last solidification region; (2) to optimize rolling control cooling program, after wire rod laying and air cooling then entering cosy, this time the temperature should be controlled at 650 -700 ℃. Adopting above two measures to produce diameter 6.5 mm wire rod, its microstructure is sorbite and pearlite and small discontinuous net ferrit, no fracture appear in the course of use of users, it can satisfy drawing requirements of consumers.
出处 《金属制品》 2011年第6期37-39,42,共4页 Metal Products
关键词 55SiCr 盘条 脆断 热模拟 相变组织 电磁搅拌 轻压下 55SiCr wire rod brittle failure thermal modeling phase transition structure electromagnetic stirring light pressing
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