As is well known to mineral processing scientists and engineers, fine and ultrafine particles are difficult to float mainly due to the low bubble-particle collision efficiencies. Though many efforts have been made to ...As is well known to mineral processing scientists and engineers, fine and ultrafine particles are difficult to float mainly due to the low bubble-particle collision efficiencies. Though many efforts have been made to improve flotation performance of fine and ultrafine particles, there is still much more to be done. In this paper, the effects of nano-microbubbles （nanobuhbles and microbubbles） on the flotation of fine （-38 ＋ 14.36 μm） and ultrafine （-14.36 ＋ 5μm） chalcopyrite particles were investigated in a laboratory scale Denver flotation cell. Nano-microbubbles were generated using a specially-designed nano- microbubble generator based on the cavitation phenomenon in Venturi tubes. In order to better under- stand the mechanisms of nano-microbubble enhanced froth flotation of fine and ultrafine chalcopyrite particles, the nano-microbubble size distribution, stability and the effect of frother concentration on nano- bubble size were also studied by a laser diffraction method. Comparative flotation tests were performed in the presence and absence of nano-microbubbles to evaluate their impact on the fine and ultrafine chalcopyrite particle flotation recovery. According to the results, the mean size of nano-microbubbles increased over time, and decreased with increase of frother concentration. The laboratory-scale flotation test results indicated that flotation recovery of chalcopyrite fine and ultrafine particles increased by approximately 16-21% in the presence of nano-microbubbles, depending on operating conditions of the process. The presence of nano-microbubbles increased the recovery of ultrafine particles （-14.36 ＋ 5 μm） more than that of fine particles （-38 ＋ 14.36 μm）. Another major advantage is that the use of nano-microbubbles reduced the collector and frother consumptions by up to 75% and 50%, respectively.展开更多
This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stag...This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stage,influence of pH,solid concentration,water chemistry and the amount of collector dosage were investigated on kinetics parameters including flotation rate constant and ultimate recovery.The results indicated that that perfectly mixed reactor model and Kelsall model gave the best and the weakest fit to the experimental data,respectively.It was observed that flotation rate constant and ultimate recovery were strongly affected by chemical factors investigated especially water quality.The flotation rate constant decreased with increasing the solids content,while ultimate recovery increased to certain value and thereafter reduced.It was also found that the most values of flotation rate constant and ultimate recovery obtained in dosage of collector are 30 and 40 g/t,respectively.展开更多
Separation of particles from liquid in the large gravitational tanks is widely used in mining and industrial wastewater treatment process.Thickener is key unit in the operational processes of hydrometallurgy and is us...Separation of particles from liquid in the large gravitational tanks is widely used in mining and industrial wastewater treatment process.Thickener is key unit in the operational processes of hydrometallurgy and is used to separate solid from liquid.In this study,population balance models were combined with computational fluid dynamics(CFD)for modeling the tailing thickener.Parameters such as feed flow rate,flocculant dosage,inlet solid percent and feedwell were investigated.CFD was used to simulate the industrial tailing thickener with settled bed of 120 m diameter which is located in the Sarcheshmeh copper mine.Important factor of drag force that defines the rake torque of rotating paddles on the bed was also determined.Two phases turbulence model of Eulerian/Eulerian in accordance with turbulence model ofκ-ε.was used in the steady-state.Also population balance model consists of 15 groups of particle sizes with Luo and Lehr kernel was used for aggregation/breakage kernel.The simulation results showed good agreement with the operational data.展开更多
In this work, different flotation–preoxidation–cyanidation methods are considered for treating a lowgrade refractory gold ore. On the one hand, the results of selective flotation show that 22% and 31.1%of total Sb a...In this work, different flotation–preoxidation–cyanidation methods are considered for treating a lowgrade refractory gold ore. On the one hand, the results of selective flotation show that 22% and 31.1%of total Sb and As, respectively, remained in the final tailings and only about 28% of the total Au remained for further cyanidation processes. On the other hand, in bulk method of flotation the maximum Au recovery of 90.6% achieved after 60 min of flotation at the grind size with K80 of 146 micron. In addition, the bulk flotation method resulted in the concentrate with low concentrations of Sb and As elements. To improve the recovery of low-grade refractory gold ores, flotation should be followed by roasting, biological, or pressure oxidation processes so that the gold could be liberated prior to cyanidation processes. It is also found that the pressure oxidation pre-treatment of the concentrates prior to cyanidation may yield high gold recoveries of over than 83%. In these processes, recoveries are controlled by the temperature and the oxygen partial pressure in the solvent. However, by utilizing the bio-oxidation technique, the oxidation of sulfur to sulfate cannot be completed and, consequently, the gold recovery may be limited to only 72.2%.展开更多
The distribution of the various organic and inorganic constituents and their influences on the combustion of coal has been comprehensively studied.However,the combustion characteristics of pulverized coal depend not o...The distribution of the various organic and inorganic constituents and their influences on the combustion of coal has been comprehensively studied.However,the combustion characteristics of pulverized coal depend not only on rank but also on the composition,distribution,and combination of the macerals.Unlike the proximate and ultimate analyses,determining the macerals in coal involves the use of sophisticated microscopic instrumentation and expertise.In this study,an attempt was made to predict the amount of macerals(vitrinite,inertinite,and liptinite)and total mineral matter from the Witbank Coalfields samples using the multiple input single output white-box artificial neural network(MISOWB-ANN),gene expression programming(GEP),multiple linear regression(MLR),and multiple nonlinear regression(MNLR).The predictive models obtained from the multiple soft computing models adopted are contrasted with one another using difference,efficiency,and composite statistical indicators to examine the appropriateness of the models.The MISOWB-ANN provides a more reliable predictive model than the other three models with the lowest difference and highest efficiency and composite statistical indicators.展开更多
A study of the effects of the pulp nature on desulphurization and de-ashing during high-sulfur coal flotation is described in this paper. Highlighted are the use of a solution oxygen gauge, a pH value gauge and a surf...A study of the effects of the pulp nature on desulphurization and de-ashing during high-sulfur coal flotation is described in this paper. Highlighted are the use of a solution oxygen gauge, a pH value gauge and a surface tension gauge to investigate changes in the pulp nature related to changes in the oxygen content, the pH value and the interfacial tension. The temperature be- fore and after ultrasonic conditioning was also investigated. The results showed that ultrasonic conditioning resulted in a decrease in the oxygen content and the interracial tension and an increase in the pH value and the temperature of the pulp. The perfect index of flotation and the perfect index of desulphurization of fine coal increased by 25.19% and 18.03%, respectively, after the pulp was ultrasonically conditioned. This study shows that ultrasonic conditioning can change the pulp nature and enhance the degree of desulphurization during high-sulfur coal flotation.展开更多
Thiobacillus ferrooxidans might be the most important bacteria used in biometallurgy. The foundation way of its growth process is oxidizing ferrous in order to obtain energy needed for metabolism, but the variation of...Thiobacillus ferrooxidans might be the most important bacteria used in biometallurgy. The foundation way of its growth process is oxidizing ferrous in order to obtain energy needed for metabolism, but the variation of ferrous concentration and mixed potential of the culture media would have crucial effect on the bacteria growth. Based on the characteristics of Thiobacillus ferrooxidans growth and redox potential of ferric and ferrous, an electrochemical cell was designed conventionally to study growth rule and the relationship between redox potential and bacteria growth was built up, and some growth kinetics of Thiobacillus ferrooxidans were elucidated. It demonstrates that the variation of open potential of electrochemical cell Δ E shows the growth tendency of Thiobacillus ferrooxidans , at the initial growth stage, the value of Δ E increases slowly, when at logistic growth stage, it increases drastically, and the growth rate of bacteria is linear with the oxidation rate of ferrous. The bacteria growth kinetics model is proposed using Monod and Michealis-Menten equation, and the kinetics parameters are got. The consistence of the measured and the calculated results proves that it is proper to use the proposed kinetics model and the electrochemical cell method to describe the growth rule of Thiobacillus ferrooxidans .展开更多
Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first t...Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first time.Also,the influence of sulfidization during the wet-milling process was examined on the separation efficiency and recovery of copper in detail.The results demonstrated that co-grinding with sulfur solely had the best flotation performance at the value of 0.5 wt.%and it was attributed to the possible existence of S\\O bonding on copper oxides surfaces.In addition,adding magnesium nitrate salt,magnesium powder,iron nitrate salt and aluminum powder as additive associated with 0.5 wt%sulfur into ball milling caused the flotation improvement at the amounts of 0.2 wt%,0.2 wt%,0.5 wt%and 0.5 wt%,respectively.Also,the effect of grinding time and sulfidization pH with 0.5 wt%sulfur solely was determined and pH s of 7.5 to 8.5 gave the best results.The highest recovery(75.76%)and separation efficiency(63.44%)were achieved at pH of 7.5 and 8.5,respectively.展开更多
Gas–solid separation fluidized bed is a typical method for coal separation without water utilization.Geldart A particles is also considered as the ideal dense medium to strengthen separation efficiency.Fluidization s...Gas–solid separation fluidized bed is a typical method for coal separation without water utilization.Geldart A particles is also considered as the ideal dense medium to strengthen separation efficiency.Fluidization stability reflects the bed pressure fluctuations and the distribution of bubble and emulsion phases,affecting the separation performance.And the main frequency of pressure fluctuations can directly reflect the degree of pressure fluctuations.Therefore,the detailed fluidization stability is analyzed combined the method of standard deviation of pressure fluctuations,power spectral density,etc.,for Geldart A particles.The results showed that maintaining an appropriate gas velocity resulted in an average bed pressure of around 2000 Pa.The main frequency is mainly concentrated around 1–1.5 Hz.Finally,a prediction model of the main frequency of pressure fluctuations is established,and the error can be controlled within±0.15.The investigation further proved the stable fluidization of Geldart A particles and provides a method for predicting the main frequency of pressure fluctuations in the gas–solid separation fluidized bed.展开更多
The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the a...The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the acidic leaching stage,the effects of pH,solid-to-liquid ratio and temperature on the dissolution of zinc from the tailing were explored.82.3%Zn dissolution was achieved at a pH of 2,a temperature of 40°C,a solid-to-liquid ratio of 20%and a leaching time of 2 h,whereas the iron and lead dissolutions were determined to be less than 0.5%.The sulfuric acid consumption was found to be 110.6 kg/t(dry tailing).The leaching temperature had no beneficial effect on the dissolution of zinc from the tailing.The acidic leach solution was subjected to an electrowinning test.The cathode product consisted of 99.8%Zn and 0.15%Fe.In the alkaline leaching stage,the Pb dissolution increased slightly in the presence of potassium sodium tartrate.More than 60%of Pb was taken into the leach solution when the leaching temperature increased from 40 to 80°C.The final leach residue was analyzed by XRD and XRF.The XRD results indicated that the major peaks originated from the goethite and quartz while minor peaks stem from smithsonite and cerussite.The XRF analysis demonstrated that the residue contained 70.3%iron oxide.Based on the sequential leaching experiments,the zinc and lead were excellently depleted from the flotation tailing,leaving a considerable amount of iron in the final residue.展开更多
In this paper numerical analysis of underground structures, taking account the transverse isotropy system of rocks, was done using CAST 3M code by varying the shape of excavation and the coefficient of earth pressure ...In this paper numerical analysis of underground structures, taking account the transverse isotropy system of rocks, was done using CAST 3M code by varying the shape of excavation and the coefficient of earth pressure k. Numerical results reveal that the anisotropy behavior, the shape of hole and the coefficient of earth pressure k have significant influence to the mining induced stress field and rock deformations which directly control the stability of underground excavation design. The magnitude of horizontal stress obtained for the horse shoe shape excavation(25.2 MPa for k = 1; 52.7 MPa for k = 2)is lower than the magnitude obtained for circular hole(26.4 MPa for k = 1; 59.5 MPa for k = 2).Therefore, we have concluded that the horse shoe shape offers the best stability and the best design for engineer. The anisotropy system presented by rock mass can also influence the redistribution of stresses around hole opened. Numerical results have revealed that the magnitude of redistribution of horizontal stresses obtained for transverse isotropic rock(12.1 MPa for k = 0.5; 25.2 MPa for k = 1 and52.7 MPa for k = 2) is less than those obtained in the case of isotropic rock(27.6 MPa for k = 1;48.6 MPa for k = 2 and 90.81 MPa for k = 2). The more the rock has the anisotropic behavior, the more the mass of rock around the tunnel is stable.展开更多
Instabilities in grid-connected inverters can arise from a number of sources, including mismatched parameters, grid impedance, faults, and feedback delays. Park’s transformation provides accurate control over reactiv...Instabilities in grid-connected inverters can arise from a number of sources, including mismatched parameters, grid impedance, faults, and feedback delays. Park’s transformation provides accurate control over reactive and active (real) power. This enhances the overall efficiency of the system by enabling operators to control reactive power compensation and optimize energy flow. In dynamic settings, this guarantees greater system stability and faster response times. The current paper aims to improve the grid system by utilizing the dq0 controller. The current work focuses on the analysis based on simulations and theory, where the state space equation serves as the basis for dq-axis current decoupling. A MATLAB platform was used to simulate the complete system. TDH values of 2.45%, or less than 5%, in the given results are acceptable. The suggested controller was hence appropriate for grid system applications.展开更多
Reverse flotation studies on magnetite samples have revealed that the use of starch as a depressant of Fe-oxides has a hydrophilic effect on the surface of Fe-bearing silicates and significantly decreases Fe in the si...Reverse flotation studies on magnetite samples have revealed that the use of starch as a depressant of Fe-oxides has a hydrophilic effect on the surface of Fe-bearing silicates and significantly decreases Fe in the silica-rich stream when used in combination with an amine （Lilaflot D817M）. In this study, the effect of reverse flotation on the optimization of products obtained fi＇om magnetic separation was inves- tigated. Two different magnetic samples, zones 1 and 2, were milled to 〈75 btm and then subjected to low intensity magnetic separation （LIMS）. The LIMS test conducted on the 〈75 ~m shown an upgrade of 46.40wt% Fe, 28.40wt% SiO2 and 2.61wt% MnO for zone 1 and 47.60wt% Fe, 29.17wt% SiO2 and 0.50wt% MnO for zone 2. Further milling of the ore to 〈25 ~tm resulted in a higher magnetic-rich product after magnetic separation. Reverse flotation tests were conducted on the agitated magnetic concentrate feed, and the result shows a significant upgrade of Fe compared to that obtained from the non-agitated feed. Iron concentrations greater than 69%, and SiO2 concentrations less than 2% with overall magnetite recoveries greater than 67% and 71% were obtained for zones 1 and 2, respectively.展开更多
Froth flotation is an essential processing technique for upgrading low-grade ores.Flotation separation would not be efficient without chemical surfactants(collectors,depressants,frothers,etc.).Depressants play a criti...Froth flotation is an essential processing technique for upgrading low-grade ores.Flotation separation would not be efficient without chemical surfactants(collectors,depressants,frothers,etc.).Depressants play a critical role in the selective separation of minerals in that they deactivate unfavorable mineral surfaces and hinder them from floating into the flotation concentration zone.Pyrite is the most common and challenging sulfide gangue,and its conventional depressants could be highly harmful to nature and humans.Therefore,using available,affordable,eco-friendly polymers to assist or replace hazardous reagents is mandatory for a green transition.Polysaccharide-based(starch,dextrin,carboxymethyl cellulose,guar gum,etc.)polymers are one of the most used biodegradable depressant groups for pyrite depression.Despite the satisfactory flotation results obtained using these eco-friendly depressants,several gaps still need to be addressed,specifically in investigating surface interactions,adsorption mechanisms,and parameters affecting their depression performance.As a unique approach,this review comprehensively discussed previously conducted studies on pyrite depression with polysaccharide-based reagents.Additionally,practical suggestions have been provided for future assessments and developments of polysaccharide-based depressants,which pave the way to green flotation.This robust review also explored the depression efficiency and various adsorption aspects of naturally derived depressants on the pyrite surface to create a possible universal trend for each biodegradable depressant derivative.展开更多
The effect of calcite and dolomite on the oxidation of pyrite was studied using batch-leaching experiments complemented with chemical modeling, solution analysis and solid characterization techniques. Leaching tests c...The effect of calcite and dolomite on the oxidation of pyrite was studied using batch-leaching experiments complemented with chemical modeling, solution analysis and solid characterization techniques. Leaching tests conducted at 80℃ and p（O2）=1.013×105 Pa and pH〉13 showed that pyrite alkaline oxidation rate decreased in the presence of both calcite and dolomite, while more detrimental effect was observed in the case of calcite. FE-SEM/EDS analysis exhibited a surface layer containing Ca（in the case of calcite） and Mg（in the case of dolomite） on the pyrite surface, which justified the slowdown in pyrite leaching rate. This surface layer was formed due to partial dissolution of carbonate minerals, which was affected dominantly by the p H and temperature of the leaching solution based on the chemical modeling data. The surface layer was characterized as Ca or Mg hydroxide using XRD and FTIR analysis. It was also found that this layer was thin and continuous in the case of calcite while it was thick and discontinuous in the presence of dolomite.展开更多
Air-bubble generator is the key part of the self-inspiration type swirl flotation machines,whose flow field structure has a great effect on flotation.The multiphase volume of fluid(VOF),standard k-ε turbulent model a...Air-bubble generator is the key part of the self-inspiration type swirl flotation machines,whose flow field structure has a great effect on flotation.The multiphase volume of fluid(VOF),standard k-ε turbulent model and the SIMPLE method were chosen to simulate the present model;the first order upwind difference scheme was utilized to perform a discrete solution for momentum equation.The distributing law of the velocity,pressure,turbulent kinetic energy of every section along the flow direction of air-bubble generator was analyzed.The results indicate that the bubbles are heavily broken up in the middle cross section of throat sect and the entrance of diffuser sect along the flow direction,and the turbulent kinetic energy of diffuser sect is larger than the entrance of throat sect and mixing chamber.展开更多
Misreported pyrite into copper concentrates dramatically declines copper grade and recovery. Copper flotation can be also more complicated if flotation feed comes from an elevated-pyritic copper ore. In this investiga...Misreported pyrite into copper concentrates dramatically declines copper grade and recovery. Copper flotation can be also more complicated if flotation feed comes from an elevated-pyritic copper ore. In this investigation, the effect of two different ore types(high pyritic and low pyritic feeds) was studied on rougher stage of industrial copper flotation circuit. Samples were taken from different streams and the structure of chalcopyrite within the pyrite and non-sulfide gangue minerals was examined in various size fractions for mentioned ore types. Results indicated that 72% and 56% of the total floated pyrite was transferred to concentrate in first four cells in the low and high pyritic feeds, respectively. Whereas, this proportion for floated SiO_2 in last ten cells was detected as 72% and 71%, respectively. A detailed interpretation of the effect of locked particles in different size fractions on rougher flotation cells is studied from industrial point of view.展开更多
The concentration of phosphate flotation concentrate with P2O5 grade lower than the commercially acceptable phosphate quality was upgraded in the use of tribo-electrostatic technique. The concentration of the flotatio...The concentration of phosphate flotation concentrate with P2O5 grade lower than the commercially acceptable phosphate quality was upgraded in the use of tribo-electrostatic technique. The concentration of the flotation concentrate stream was conducted under both triboelectrification and inductive charging mechanism. Mineralogical analysis reveals that the phosphate ore utilized was dominated mainly by fluorapatite, crandallite, wavellite, and with quartz as the major gangue mineral. Flotations concentrate of about 28.87% P2O5 was obtained from the reverse flotation technique, after conditioning the phosphate ore at 80% passing 150 lm under Lilafloat. Constant parameters such as à6 kV charging voltage, 25 kV separating voltage, inlet air, different charger rotary speed and splitter distances were investigated. Commercially accepted grade of 35.50% P2O5 was attained after the second stage of separation with a recovery of 12.26%, another phosphate product of 34.02% P2O5 and 85.19% was also recovered under the same condition. Single stage of separation also shows a significant increase in the grade of the product obtained, with 33.41% P2O5 and 84.07% recovery achievable. The practicability of tribo-electrostatic separation technique for upgrading flotation concentrates resulted in a significant increase in grade for <150 lm product that do not meet the viable grade.展开更多
Potential advantages of active electrode nanomaterials have led to development of high energy and power density lithium-ion(Li-ion)batteries.However,under increasing demand for critical resources such as lithium and c...Potential advantages of active electrode nanomaterials have led to development of high energy and power density lithium-ion(Li-ion)batteries.However,under increasing demand for critical resources such as lithium and cobalt,it is necessary to use abundant raw materials,which can be obtained from industrial waste.In this work,purified Mg(OH)_(2)from waste generated in the production of Li2CO3 with natural brines from the Salar de Atacama(Chile)is used as a doping agent for synthesis of LiMn_(2)O_(4)(LMO)spinel octahedral nanoparticles co-doped with excess Li and Mg.Crystallization of a pure cubic spinel phase(Fd3m)takes place at 500℃and sintering temperature effect at 580 and 750℃,thus the elemental composition and the structural,morphological,and electrochemical properties are studied in detail.Optimum electrochemical performance at room temperature is obtained for Li_(1.03)Mg_(0.05)Mn_(1.92)O_(4)spinel sintered at 750℃with an initial discharge capacity of 121.3 mAh·g^(-1)and capacity retention of 94.0%after 100 cycles at C/3.A locally ordered spinel structure is obtained at 750℃,and doping with Mg^(2+)improves structural rigidity.Synergy between both effects resulted in a high Li^(+)diffusion rate(1.29×10^(-9)cm^(2)·s^(-1))significantly improving cycling performance at elevated C-rates in 50℃.展开更多
The dissolution of nickel and cobalt from Caldag lateritic nickel ore using the combination of sulphuric and ascorbic acids was investigated. The use of other organic acids, namely citric, maleic and stearic acids, as...The dissolution of nickel and cobalt from Caldag lateritic nickel ore using the combination of sulphuric and ascorbic acids was investigated. The use of other organic acids, namely citric, maleic and stearic acids, as synergistic reagents was studied for comparison. The results revealed that the use of ascorbic and citric acids markedly improved the dissolution of cobalt compared to the other two organic acids that only showed slight synergistic effect on the leaching rate. In terms of nickel dissolution, ascorbic acid is the most effective synergist, followed by citric, maleic and stearic acids in descending order. Under the most optimized conditions found in this study, i.e., using 1 mol/L of sulphuric acid with the presence of 4 g/L of ascorbic acid at 80 ℃and solid-to-liquid ratio of 1/10, more than 99% and 98% leaching rates of cobalt and nickel, respectively, can be achieved within 4 h of leaching. In addition, the leaching performance is relatively insensitive to the change of ascorbic acid concentration from 2 to 4 g/L which is highly desirable from operational perspective.展开更多
基金the Tarbiat Modares University (TMU), the Iran Mineral Processing Research Center (IMPRC) and the IMIDRO for the technical assistance and financial support
文摘As is well known to mineral processing scientists and engineers, fine and ultrafine particles are difficult to float mainly due to the low bubble-particle collision efficiencies. Though many efforts have been made to improve flotation performance of fine and ultrafine particles, there is still much more to be done. In this paper, the effects of nano-microbubbles （nanobuhbles and microbubbles） on the flotation of fine （-38 ＋ 14.36 μm） and ultrafine （-14.36 ＋ 5μm） chalcopyrite particles were investigated in a laboratory scale Denver flotation cell. Nano-microbubbles were generated using a specially-designed nano- microbubble generator based on the cavitation phenomenon in Venturi tubes. In order to better under- stand the mechanisms of nano-microbubble enhanced froth flotation of fine and ultrafine chalcopyrite particles, the nano-microbubble size distribution, stability and the effect of frother concentration on nano- bubble size were also studied by a laser diffraction method. Comparative flotation tests were performed in the presence and absence of nano-microbubbles to evaluate their impact on the fine and ultrafine chalcopyrite particle flotation recovery. According to the results, the mean size of nano-microbubbles increased over time, and decreased with increase of frother concentration. The laboratory-scale flotation test results indicated that flotation recovery of chalcopyrite fine and ultrafine particles increased by approximately 16-21% in the presence of nano-microbubbles, depending on operating conditions of the process. The presence of nano-microbubbles increased the recovery of ultrafine particles （-14.36 ＋ 5 μm） more than that of fine particles （-38 ＋ 14.36 μm）. Another major advantage is that the use of nano-microbubbles reduced the collector and frother consumptions by up to 75% and 50%, respectively.
文摘This study was performed in two phases of work.In the first stage,four conventional first-order flotation kinetics models were fitted to the measured recoveries data and the best model were selected.In the second stage,influence of pH,solid concentration,water chemistry and the amount of collector dosage were investigated on kinetics parameters including flotation rate constant and ultimate recovery.The results indicated that that perfectly mixed reactor model and Kelsall model gave the best and the weakest fit to the experimental data,respectively.It was observed that flotation rate constant and ultimate recovery were strongly affected by chemical factors investigated especially water quality.The flotation rate constant decreased with increasing the solids content,while ultimate recovery increased to certain value and thereafter reduced.It was also found that the most values of flotation rate constant and ultimate recovery obtained in dosage of collector are 30 and 40 g/t,respectively.
文摘Separation of particles from liquid in the large gravitational tanks is widely used in mining and industrial wastewater treatment process.Thickener is key unit in the operational processes of hydrometallurgy and is used to separate solid from liquid.In this study,population balance models were combined with computational fluid dynamics(CFD)for modeling the tailing thickener.Parameters such as feed flow rate,flocculant dosage,inlet solid percent and feedwell were investigated.CFD was used to simulate the industrial tailing thickener with settled bed of 120 m diameter which is located in the Sarcheshmeh copper mine.Important factor of drag force that defines the rake torque of rotating paddles on the bed was also determined.Two phases turbulence model of Eulerian/Eulerian in accordance with turbulence model ofκ-ε.was used in the steady-state.Also population balance model consists of 15 groups of particle sizes with Luo and Lehr kernel was used for aggregation/breakage kernel.The simulation results showed good agreement with the operational data.
文摘In this work, different flotation–preoxidation–cyanidation methods are considered for treating a lowgrade refractory gold ore. On the one hand, the results of selective flotation show that 22% and 31.1%of total Sb and As, respectively, remained in the final tailings and only about 28% of the total Au remained for further cyanidation processes. On the other hand, in bulk method of flotation the maximum Au recovery of 90.6% achieved after 60 min of flotation at the grind size with K80 of 146 micron. In addition, the bulk flotation method resulted in the concentrate with low concentrations of Sb and As elements. To improve the recovery of low-grade refractory gold ores, flotation should be followed by roasting, biological, or pressure oxidation processes so that the gold could be liberated prior to cyanidation processes. It is also found that the pressure oxidation pre-treatment of the concentrates prior to cyanidation may yield high gold recoveries of over than 83%. In these processes, recoveries are controlled by the temperature and the oxygen partial pressure in the solvent. However, by utilizing the bio-oxidation technique, the oxidation of sulfur to sulfate cannot be completed and, consequently, the gold recovery may be limited to only 72.2%.
文摘The distribution of the various organic and inorganic constituents and their influences on the combustion of coal has been comprehensively studied.However,the combustion characteristics of pulverized coal depend not only on rank but also on the composition,distribution,and combination of the macerals.Unlike the proximate and ultimate analyses,determining the macerals in coal involves the use of sophisticated microscopic instrumentation and expertise.In this study,an attempt was made to predict the amount of macerals(vitrinite,inertinite,and liptinite)and total mineral matter from the Witbank Coalfields samples using the multiple input single output white-box artificial neural network(MISOWB-ANN),gene expression programming(GEP),multiple linear regression(MLR),and multiple nonlinear regression(MNLR).The predictive models obtained from the multiple soft computing models adopted are contrasted with one another using difference,efficiency,and composite statistical indicators to examine the appropriateness of the models.The MISOWB-ANN provides a more reliable predictive model than the other three models with the lowest difference and highest efficiency and composite statistical indicators.
基金Projects 50274036 supported by the National Natural Science Foundation of China11531Z02 by the Educational Committee of Heilongjiang Province2009RFXXG030 by the Special Foundation of Harbin Bureau of Science and Technology
文摘A study of the effects of the pulp nature on desulphurization and de-ashing during high-sulfur coal flotation is described in this paper. Highlighted are the use of a solution oxygen gauge, a pH value gauge and a surface tension gauge to investigate changes in the pulp nature related to changes in the oxygen content, the pH value and the interfacial tension. The temperature be- fore and after ultrasonic conditioning was also investigated. The results showed that ultrasonic conditioning resulted in a decrease in the oxygen content and the interracial tension and an increase in the pH value and the temperature of the pulp. The perfect index of flotation and the perfect index of desulphurization of fine coal increased by 25.19% and 18.03%, respectively, after the pulp was ultrasonically conditioned. This study shows that ultrasonic conditioning can change the pulp nature and enhance the degree of desulphurization during high-sulfur coal flotation.
文摘Thiobacillus ferrooxidans might be the most important bacteria used in biometallurgy. The foundation way of its growth process is oxidizing ferrous in order to obtain energy needed for metabolism, but the variation of ferrous concentration and mixed potential of the culture media would have crucial effect on the bacteria growth. Based on the characteristics of Thiobacillus ferrooxidans growth and redox potential of ferric and ferrous, an electrochemical cell was designed conventionally to study growth rule and the relationship between redox potential and bacteria growth was built up, and some growth kinetics of Thiobacillus ferrooxidans were elucidated. It demonstrates that the variation of open potential of electrochemical cell Δ E shows the growth tendency of Thiobacillus ferrooxidans , at the initial growth stage, the value of Δ E increases slowly, when at logistic growth stage, it increases drastically, and the growth rate of bacteria is linear with the oxidation rate of ferrous. The bacteria growth kinetics model is proposed using Monod and Michealis-Menten equation, and the kinetics parameters are got. The consistence of the measured and the calculated results proves that it is proper to use the proposed kinetics model and the electrochemical cell method to describe the growth rule of Thiobacillus ferrooxidans .
基金the AbbasAbad copper mineShahrood University of Technology for their financial support during this research。
文摘Mechanochemical sulfidization of a mixed sulfide/oxide copper ore by co-grinding with sulfur and additives including Mg(NO3)2 and Fe(NO3)3 salts and iron,aluminum and magnesium powders was investigated for the first time.Also,the influence of sulfidization during the wet-milling process was examined on the separation efficiency and recovery of copper in detail.The results demonstrated that co-grinding with sulfur solely had the best flotation performance at the value of 0.5 wt.%and it was attributed to the possible existence of S\\O bonding on copper oxides surfaces.In addition,adding magnesium nitrate salt,magnesium powder,iron nitrate salt and aluminum powder as additive associated with 0.5 wt%sulfur into ball milling caused the flotation improvement at the amounts of 0.2 wt%,0.2 wt%,0.5 wt%and 0.5 wt%,respectively.Also,the effect of grinding time and sulfidization pH with 0.5 wt%sulfur solely was determined and pH s of 7.5 to 8.5 gave the best results.The highest recovery(75.76%)and separation efficiency(63.44%)were achieved at pH of 7.5 and 8.5,respectively.
基金National Natural Science Foundation of China(grant Nos.52220105008,52261135540)China National Funds for Distinguished Young Scientists(grant No.52125403)+1 种基金the Postgraduate Research&Practice Innovation Program of Jiangsu Province(grant No.SJCX23_1302)the Graduate Innovation Program of China University of Mining and Technology(grant No.2023WLJCRCZL081).
文摘Gas–solid separation fluidized bed is a typical method for coal separation without water utilization.Geldart A particles is also considered as the ideal dense medium to strengthen separation efficiency.Fluidization stability reflects the bed pressure fluctuations and the distribution of bubble and emulsion phases,affecting the separation performance.And the main frequency of pressure fluctuations can directly reflect the degree of pressure fluctuations.Therefore,the detailed fluidization stability is analyzed combined the method of standard deviation of pressure fluctuations,power spectral density,etc.,for Geldart A particles.The results showed that maintaining an appropriate gas velocity resulted in an average bed pressure of around 2000 Pa.The main frequency is mainly concentrated around 1–1.5 Hz.Finally,a prediction model of the main frequency of pressure fluctuations is established,and the error can be controlled within±0.15.The investigation further proved the stable fluidization of Geldart A particles and provides a method for predicting the main frequency of pressure fluctuations in the gas–solid separation fluidized bed.
文摘The recovery of zinc and lead from Yahyali non-sulphide flotation tailing using sulfuric acid followed by sodium hydroxide leaching in the presence of potassium sodium tartrate was experimentally investigated.In the acidic leaching stage,the effects of pH,solid-to-liquid ratio and temperature on the dissolution of zinc from the tailing were explored.82.3%Zn dissolution was achieved at a pH of 2,a temperature of 40°C,a solid-to-liquid ratio of 20%and a leaching time of 2 h,whereas the iron and lead dissolutions were determined to be less than 0.5%.The sulfuric acid consumption was found to be 110.6 kg/t(dry tailing).The leaching temperature had no beneficial effect on the dissolution of zinc from the tailing.The acidic leach solution was subjected to an electrowinning test.The cathode product consisted of 99.8%Zn and 0.15%Fe.In the alkaline leaching stage,the Pb dissolution increased slightly in the presence of potassium sodium tartrate.More than 60%of Pb was taken into the leach solution when the leaching temperature increased from 40 to 80°C.The final leach residue was analyzed by XRD and XRF.The XRD results indicated that the major peaks originated from the goethite and quartz while minor peaks stem from smithsonite and cerussite.The XRF analysis demonstrated that the residue contained 70.3%iron oxide.Based on the sequential leaching experiments,the zinc and lead were excellently depleted from the flotation tailing,leaving a considerable amount of iron in the final residue.
文摘In this paper numerical analysis of underground structures, taking account the transverse isotropy system of rocks, was done using CAST 3M code by varying the shape of excavation and the coefficient of earth pressure k. Numerical results reveal that the anisotropy behavior, the shape of hole and the coefficient of earth pressure k have significant influence to the mining induced stress field and rock deformations which directly control the stability of underground excavation design. The magnitude of horizontal stress obtained for the horse shoe shape excavation(25.2 MPa for k = 1; 52.7 MPa for k = 2)is lower than the magnitude obtained for circular hole(26.4 MPa for k = 1; 59.5 MPa for k = 2).Therefore, we have concluded that the horse shoe shape offers the best stability and the best design for engineer. The anisotropy system presented by rock mass can also influence the redistribution of stresses around hole opened. Numerical results have revealed that the magnitude of redistribution of horizontal stresses obtained for transverse isotropic rock(12.1 MPa for k = 0.5; 25.2 MPa for k = 1 and52.7 MPa for k = 2) is less than those obtained in the case of isotropic rock(27.6 MPa for k = 1;48.6 MPa for k = 2 and 90.81 MPa for k = 2). The more the rock has the anisotropic behavior, the more the mass of rock around the tunnel is stable.
文摘Instabilities in grid-connected inverters can arise from a number of sources, including mismatched parameters, grid impedance, faults, and feedback delays. Park’s transformation provides accurate control over reactive and active (real) power. This enhances the overall efficiency of the system by enabling operators to control reactive power compensation and optimize energy flow. In dynamic settings, this guarantees greater system stability and faster response times. The current paper aims to improve the grid system by utilizing the dq0 controller. The current work focuses on the analysis based on simulations and theory, where the state space equation serves as the basis for dq-axis current decoupling. A MATLAB platform was used to simulate the complete system. TDH values of 2.45%, or less than 5%, in the given results are acceptable. The suggested controller was hence appropriate for grid system applications.
基金the financial assistance of the National Research Foundation(NRF)University of the Witwatersrand,Johannesburg,South Africa
文摘Reverse flotation studies on magnetite samples have revealed that the use of starch as a depressant of Fe-oxides has a hydrophilic effect on the surface of Fe-bearing silicates and significantly decreases Fe in the silica-rich stream when used in combination with an amine （Lilaflot D817M）. In this study, the effect of reverse flotation on the optimization of products obtained fi＇om magnetic separation was inves- tigated. Two different magnetic samples, zones 1 and 2, were milled to 〈75 btm and then subjected to low intensity magnetic separation （LIMS）. The LIMS test conducted on the 〈75 ~m shown an upgrade of 46.40wt% Fe, 28.40wt% SiO2 and 2.61wt% MnO for zone 1 and 47.60wt% Fe, 29.17wt% SiO2 and 0.50wt% MnO for zone 2. Further milling of the ore to 〈25 ~tm resulted in a higher magnetic-rich product after magnetic separation. Reverse flotation tests were conducted on the agitated magnetic concentrate feed, and the result shows a significant upgrade of Fe compared to that obtained from the non-agitated feed. Iron concentrations greater than 69%, and SiO2 concentrations less than 2% with overall magnetite recoveries greater than 67% and 71% were obtained for zones 1 and 2, respectively.
基金a project financially supported by CAMM3,the Center of Advanced Mining and Metallurgy,a center of excellence at the Lule?University of Technology。
文摘Froth flotation is an essential processing technique for upgrading low-grade ores.Flotation separation would not be efficient without chemical surfactants(collectors,depressants,frothers,etc.).Depressants play a critical role in the selective separation of minerals in that they deactivate unfavorable mineral surfaces and hinder them from floating into the flotation concentration zone.Pyrite is the most common and challenging sulfide gangue,and its conventional depressants could be highly harmful to nature and humans.Therefore,using available,affordable,eco-friendly polymers to assist or replace hazardous reagents is mandatory for a green transition.Polysaccharide-based(starch,dextrin,carboxymethyl cellulose,guar gum,etc.)polymers are one of the most used biodegradable depressant groups for pyrite depression.Despite the satisfactory flotation results obtained using these eco-friendly depressants,several gaps still need to be addressed,specifically in investigating surface interactions,adsorption mechanisms,and parameters affecting their depression performance.As a unique approach,this review comprehensively discussed previously conducted studies on pyrite depression with polysaccharide-based reagents.Additionally,practical suggestions have been provided for future assessments and developments of polysaccharide-based depressants,which pave the way to green flotation.This robust review also explored the depression efficiency and various adsorption aspects of naturally derived depressants on the pyrite surface to create a possible universal trend for each biodegradable depressant derivative.
基金the support of IMIDRO,Iranian Mines & Mining Industries Development & Renovation,for providing the financial support to carry out this research
文摘The effect of calcite and dolomite on the oxidation of pyrite was studied using batch-leaching experiments complemented with chemical modeling, solution analysis and solid characterization techniques. Leaching tests conducted at 80℃ and p（O2）=1.013×105 Pa and pH〉13 showed that pyrite alkaline oxidation rate decreased in the presence of both calcite and dolomite, while more detrimental effect was observed in the case of calcite. FE-SEM/EDS analysis exhibited a surface layer containing Ca（in the case of calcite） and Mg（in the case of dolomite） on the pyrite surface, which justified the slowdown in pyrite leaching rate. This surface layer was formed due to partial dissolution of carbonate minerals, which was affected dominantly by the p H and temperature of the leaching solution based on the chemical modeling data. The surface layer was characterized as Ca or Mg hydroxide using XRD and FTIR analysis. It was also found that this layer was thin and continuous in the case of calcite while it was thick and discontinuous in the presence of dolomite.
基金Project supported by the Scientific Research Foundation of Hebei University of Technology of China
文摘Air-bubble generator is the key part of the self-inspiration type swirl flotation machines,whose flow field structure has a great effect on flotation.The multiphase volume of fluid(VOF),standard k-ε turbulent model and the SIMPLE method were chosen to simulate the present model;the first order upwind difference scheme was utilized to perform a discrete solution for momentum equation.The distributing law of the velocity,pressure,turbulent kinetic energy of every section along the flow direction of air-bubble generator was analyzed.The results indicate that the bubbles are heavily broken up in the middle cross section of throat sect and the entrance of diffuser sect along the flow direction,and the turbulent kinetic energy of diffuser sect is larger than the entrance of throat sect and mixing chamber.
基金the financial support of National Iranian Copper Industries Company (N.I.C.I.Co.)
文摘Misreported pyrite into copper concentrates dramatically declines copper grade and recovery. Copper flotation can be also more complicated if flotation feed comes from an elevated-pyritic copper ore. In this investigation, the effect of two different ore types(high pyritic and low pyritic feeds) was studied on rougher stage of industrial copper flotation circuit. Samples were taken from different streams and the structure of chalcopyrite within the pyrite and non-sulfide gangue minerals was examined in various size fractions for mentioned ore types. Results indicated that 72% and 56% of the total floated pyrite was transferred to concentrate in first four cells in the low and high pyritic feeds, respectively. Whereas, this proportion for floated SiO_2 in last ten cells was detected as 72% and 71%, respectively. A detailed interpretation of the effect of locked particles in different size fractions on rougher flotation cells is studied from industrial point of view.
基金the financial support of the South African National Energy Research Institute(SANERI)the Mineral Processing Division, Mintek
文摘The concentration of phosphate flotation concentrate with P2O5 grade lower than the commercially acceptable phosphate quality was upgraded in the use of tribo-electrostatic technique. The concentration of the flotation concentrate stream was conducted under both triboelectrification and inductive charging mechanism. Mineralogical analysis reveals that the phosphate ore utilized was dominated mainly by fluorapatite, crandallite, wavellite, and with quartz as the major gangue mineral. Flotations concentrate of about 28.87% P2O5 was obtained from the reverse flotation technique, after conditioning the phosphate ore at 80% passing 150 lm under Lilafloat. Constant parameters such as à6 kV charging voltage, 25 kV separating voltage, inlet air, different charger rotary speed and splitter distances were investigated. Commercially accepted grade of 35.50% P2O5 was attained after the second stage of separation with a recovery of 12.26%, another phosphate product of 34.02% P2O5 and 85.19% was also recovered under the same condition. Single stage of separation also shows a significant increase in the grade of the product obtained, with 33.41% P2O5 and 84.07% recovery achievable. The practicability of tribo-electrostatic separation technique for upgrading flotation concentrates resulted in a significant increase in grade for <150 lm product that do not meet the viable grade.
基金Research presented in this article was funded by Programa Formacion de Capital Humano Avanzado from Comision Nacional de Investigación Cientifica and Tecnológica(No.CONICYT-PCHA/DoctoradoNacional/2015-21151464)Fondo de Financiamiento de Centros de Investigación enÁreas Prioritarias(No.ANID/FONDAP/15110019)+1 种基金Fondo Nacional de Desarrollo Cientifico and Tecnologico(No.FONDECYT REGULAR N°1191347)Programa Ingenieria 2030 from Corporación de Fomento de la Produccion(No.ING2030 CORFO 16ENI2-71940).
文摘Potential advantages of active electrode nanomaterials have led to development of high energy and power density lithium-ion(Li-ion)batteries.However,under increasing demand for critical resources such as lithium and cobalt,it is necessary to use abundant raw materials,which can be obtained from industrial waste.In this work,purified Mg(OH)_(2)from waste generated in the production of Li2CO3 with natural brines from the Salar de Atacama(Chile)is used as a doping agent for synthesis of LiMn_(2)O_(4)(LMO)spinel octahedral nanoparticles co-doped with excess Li and Mg.Crystallization of a pure cubic spinel phase(Fd3m)takes place at 500℃and sintering temperature effect at 580 and 750℃,thus the elemental composition and the structural,morphological,and electrochemical properties are studied in detail.Optimum electrochemical performance at room temperature is obtained for Li_(1.03)Mg_(0.05)Mn_(1.92)O_(4)spinel sintered at 750℃with an initial discharge capacity of 121.3 mAh·g^(-1)and capacity retention of 94.0%after 100 cycles at C/3.A locally ordered spinel structure is obtained at 750℃,and doping with Mg^(2+)improves structural rigidity.Synergy between both effects resulted in a high Li^(+)diffusion rate(1.29×10^(-9)cm^(2)·s^(-1))significantly improving cycling performance at elevated C-rates in 50℃.
文摘The dissolution of nickel and cobalt from Caldag lateritic nickel ore using the combination of sulphuric and ascorbic acids was investigated. The use of other organic acids, namely citric, maleic and stearic acids, as synergistic reagents was studied for comparison. The results revealed that the use of ascorbic and citric acids markedly improved the dissolution of cobalt compared to the other two organic acids that only showed slight synergistic effect on the leaching rate. In terms of nickel dissolution, ascorbic acid is the most effective synergist, followed by citric, maleic and stearic acids in descending order. Under the most optimized conditions found in this study, i.e., using 1 mol/L of sulphuric acid with the presence of 4 g/L of ascorbic acid at 80 ℃and solid-to-liquid ratio of 1/10, more than 99% and 98% leaching rates of cobalt and nickel, respectively, can be achieved within 4 h of leaching. In addition, the leaching performance is relatively insensitive to the change of ascorbic acid concentration from 2 to 4 g/L which is highly desirable from operational perspective.
