Cellular foams are widely applied as protective and energy absorption materials in both civil and military fields. A facile and simple one-step heating method to fabricate polymeric foams is measured by adopting therm...Cellular foams are widely applied as protective and energy absorption materials in both civil and military fields. A facile and simple one-step heating method to fabricate polymeric foams is measured by adopting thermally expandable microspheres(TEMs). The ideal foaming parameters for various density foams were determined. Moreover, a mechanical testing machine and split Hopkinson bar(SHPB) were utilized to explore the quasi-static and dynamic compressive properties. Results showed that the cell sizes of the as-prepared TEMs foams were in the micrometer range of 11 μm to 20 μm with a uniform cell size distribution. All the foams exhibited good compressive behavior under both quasi-static and high strain rate conditions, and were related to both foam densities and strain rates. The compressive strength of the TEMs foams at 8400s^(-1) was up to 4 times higher than that at 10^(-4)s^(-1). The effects exerted by the strain rate and sample density were evaluated by a power law equation. With increasing density, the strain rate effect was more prominent. At quasistatic strain rates below 3000s^(-1) regime, initial cell wall buckling and subsequent cellular structure flattening were the main failure mechanisms. However, in the high strain rate(HSR) regime(above 5000s^(-1)), the foams were split into pieces by the following transverse inertia force.展开更多
采用预分散、常压悬浮聚合法制备以聚(丙烯腈-co-甲基丙烯酸酯)为外壳,异辛烷为芯材的微胶囊发泡剂(TEMs)。制备的TEMs壁厚均匀,呈现完整"核-壳"结构的球形,发泡性能良好。微胶囊发泡剂的平均粒径约28.5μm,粒径分布较窄,芯...采用预分散、常压悬浮聚合法制备以聚(丙烯腈-co-甲基丙烯酸酯)为外壳,异辛烷为芯材的微胶囊发泡剂(TEMs)。制备的TEMs壁厚均匀,呈现完整"核-壳"结构的球形,发泡性能良好。微胶囊发泡剂的平均粒径约28.5μm,粒径分布较窄,芯材含量约为23%,起始发泡温度98～120℃,发泡体积为4.5倍。文中研究了分散剂类型、单体和交联剂对微胶囊发泡剂的形貌和发泡性能的影响,使用无机分散剂(20 g Mg(OH)_2,70 g Na Cl,15 g MgCl_2)时,分散效果较好;当AN与MMA的质量比为1:1时,能得到球形较完整的TEMs;添加不同含量的1,4-丁二醇二甲基丙烯酸酯(BDDMA)交联剂时,包裹发泡剂的含量随着BDDMA含量的增加而减少,发泡温度随着BDDMA含量的增加而升高。展开更多
The thermally expandable microspheres（TEMs） were prepared via suspension polymerization with acrylonitrile（AN）, methyl methacrylate（MMA） and methyl acrylate（MA） as monomers and n-hexane as the blowing agent. M...The thermally expandable microspheres（TEMs） were prepared via suspension polymerization with acrylonitrile（AN）, methyl methacrylate（MMA） and methyl acrylate（MA） as monomers and n-hexane as the blowing agent. Meanwhile, a novel type of functional and conductive thermal expandable microsphere was obtained through strongly covering the surface of microsphere by conductive polymers with the mass loading of 1.5%. The optimal conditions to prepare high foaming ratio and equally distributed microcapsules were investigated with AN-MMA-MA in the proportion of 70%/20%/10%（m/m/m）, and 25 wt% of n-hexane in oil phase. The further investigation results showed that the unexpanded TEMs were about 30 μm in diameter and the maximum expansion ratio was nearly 125 times of original volume. The polypyrrole（PPy） was smoothly coated on the surface of the TEMs and the expansion property of PPy-coated TEMs was almost the same as the uncoated TEMs. Moreover, the structure and expanding performance of TEMs and PPy-coated TEMs were characterized by scanning electron microscopy（SEM）, laser particle size analyzer and dilatometer（DIL）.展开更多
基金financially supported by the National Natural Science Foundation of China(Nos.51572208 and 51521001)the National Key R&D Program of China(No.2018YFB0905600)+2 种基金the 111 Project(No.B13035)the China Postdoctoral Science Foundation(No.2018M632935)the Nature Science Foundation of Hubei Province(No.2016CFA006)
文摘Cellular foams are widely applied as protective and energy absorption materials in both civil and military fields. A facile and simple one-step heating method to fabricate polymeric foams is measured by adopting thermally expandable microspheres(TEMs). The ideal foaming parameters for various density foams were determined. Moreover, a mechanical testing machine and split Hopkinson bar(SHPB) were utilized to explore the quasi-static and dynamic compressive properties. Results showed that the cell sizes of the as-prepared TEMs foams were in the micrometer range of 11 μm to 20 μm with a uniform cell size distribution. All the foams exhibited good compressive behavior under both quasi-static and high strain rate conditions, and were related to both foam densities and strain rates. The compressive strength of the TEMs foams at 8400s^(-1) was up to 4 times higher than that at 10^(-4)s^(-1). The effects exerted by the strain rate and sample density were evaluated by a power law equation. With increasing density, the strain rate effect was more prominent. At quasistatic strain rates below 3000s^(-1) regime, initial cell wall buckling and subsequent cellular structure flattening were the main failure mechanisms. However, in the high strain rate(HSR) regime(above 5000s^(-1)), the foams were split into pieces by the following transverse inertia force.
文摘采用预分散、常压悬浮聚合法制备以聚(丙烯腈-co-甲基丙烯酸酯)为外壳,异辛烷为芯材的微胶囊发泡剂(TEMs)。制备的TEMs壁厚均匀,呈现完整"核-壳"结构的球形,发泡性能良好。微胶囊发泡剂的平均粒径约28.5μm,粒径分布较窄,芯材含量约为23%,起始发泡温度98～120℃,发泡体积为4.5倍。文中研究了分散剂类型、单体和交联剂对微胶囊发泡剂的形貌和发泡性能的影响,使用无机分散剂(20 g Mg(OH)_2,70 g Na Cl,15 g MgCl_2)时,分散效果较好;当AN与MMA的质量比为1:1时,能得到球形较完整的TEMs;添加不同含量的1,4-丁二醇二甲基丙烯酸酯(BDDMA)交联剂时,包裹发泡剂的含量随着BDDMA含量的增加而减少,发泡温度随着BDDMA含量的增加而升高。
基金the National Natural ScienceFoundation of China(Nos.21206171,21376010)the Project of Natural Science Foundation of Beijing(No.2152012)+1 种基金the Young Elite Teacher Project(No.27170115004/027)the Project of 2011 Collaborative Innovation for Green Printing and Publishing Technology and the Project of Beijing Municipal Commission of Educatio (No.km201410005007)for the financial supports
文摘The thermally expandable microspheres（TEMs） were prepared via suspension polymerization with acrylonitrile（AN）, methyl methacrylate（MMA） and methyl acrylate（MA） as monomers and n-hexane as the blowing agent. Meanwhile, a novel type of functional and conductive thermal expandable microsphere was obtained through strongly covering the surface of microsphere by conductive polymers with the mass loading of 1.5%. The optimal conditions to prepare high foaming ratio and equally distributed microcapsules were investigated with AN-MMA-MA in the proportion of 70%/20%/10%（m/m/m）, and 25 wt% of n-hexane in oil phase. The further investigation results showed that the unexpanded TEMs were about 30 μm in diameter and the maximum expansion ratio was nearly 125 times of original volume. The polypyrrole（PPy） was smoothly coated on the surface of the TEMs and the expansion property of PPy-coated TEMs was almost the same as the uncoated TEMs. Moreover, the structure and expanding performance of TEMs and PPy-coated TEMs were characterized by scanning electron microscopy（SEM）, laser particle size analyzer and dilatometer（DIL）.
