A two-phase model for the prediction of macrosegregation formed during solidification is presented. This model incorporates the descriptions of heat transfer, melt convection, solute transport, and solid movement on t...A two-phase model for the prediction of macrosegregation formed during solidification is presented. This model incorporates the descriptions of heat transfer, melt convection, solute transport, and solid movement on the system scale with microscopic relations for grain nucleation and growth. Then the model is used to simulate the solidification of a benchmark industrial 3.3-t steel ingot. Simulations are per- formed to investigate the effects of grain motion and pipe shrinkage formation on the final macrosegregation pattern. The model predictions are compared with experimental data and numerical results from literatures. It is demonstrated that the model is able to express the overall macrosegregation patterns in the ingot. Furthermore, the results show that it is essential to consider the motion of equiaxed grains and the formation of pipe shrinkage in modelling. Several issues for future model improvements are identified.展开更多
The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the al...The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the alloys were observed by X-ray diffraction and scanning electron microscopy. The solidification temperature and shrinkage stress during the solidification of MgZn2.5YxZr0.5 alloys in the“T”type hot tearing permanent-mold were acquired with the attached computer. The effect factors of hot tearing susceptibility of MgZn2.5YxZr0.5 alloys, such as the solidification temperature interval, the variation of solid fraction in vulnerable region, the residual liquid fraction in the final stage, the type of the second phase of the alloys were discussed based on the above calculation and observation. The results demonstrated that the hot tearing susceptibility in the investigated alloys was found as follows：MgZn2.5Y2Zr0.5＆gt;MgZn2.5Y0.5Zr0.5＆gt;MgZn2.5Y4Zr0.5＆gt;MgZn2.5Y6Zr0.5＆gt;MgZn2.5Y1Zr0.5. The highest hot tearing susceptibility of MgZn2.5Y2Zr0.5 alloy related to the following reasons： the largest freezing range, the biggest changing of the variation of solid fraction in vulnerable region, the least liquid film in the final stage of solidification, the formation of the second phase which worsens the liquid flow and interdendritic feeding after dendrite coherency.展开更多
A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroid...A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroidal graphite cast iron are established based on the models of solidification kinetics. The shrinkage cavityformation of T-shaped SG iron castings is calculated with MM method. The calculated results are compared with theexperimental results. It is shown that the predicted size, shape and distribution of shrinkage cavity by MM methodare in good agreement with the measured results.展开更多
基金supported by the National Science and Technology Major Project of China (No.2011ZX04014-052)the National Basic Research Priorities Program of China (No.2011CB012900)
文摘A two-phase model for the prediction of macrosegregation formed during solidification is presented. This model incorporates the descriptions of heat transfer, melt convection, solute transport, and solid movement on the system scale with microscopic relations for grain nucleation and growth. Then the model is used to simulate the solidification of a benchmark industrial 3.3-t steel ingot. Simulations are per- formed to investigate the effects of grain motion and pipe shrinkage formation on the final macrosegregation pattern. The model predictions are compared with experimental data and numerical results from literatures. It is demonstrated that the model is able to express the overall macrosegregation patterns in the ingot. Furthermore, the results show that it is essential to consider the motion of equiaxed grains and the formation of pipe shrinkage in modelling. Several issues for future model improvements are identified.
基金Project (2011BAE22B01) supported by the National Key Technologies R&D Program,ChinaProject (2013CB632203) supported by the National Basic Research Program of China
文摘The hot tearing susceptibility of MgZn2.5YxZr0.5 （x=0.5, 1, 2, 4, 6） alloys was evaluated by thermodynamic calculations based on Clyne-Davies model. The microstructure and morphology of hot tearing regions of the alloys were observed by X-ray diffraction and scanning electron microscopy. The solidification temperature and shrinkage stress during the solidification of MgZn2.5YxZr0.5 alloys in the“T”type hot tearing permanent-mold were acquired with the attached computer. The effect factors of hot tearing susceptibility of MgZn2.5YxZr0.5 alloys, such as the solidification temperature interval, the variation of solid fraction in vulnerable region, the residual liquid fraction in the final stage, the type of the second phase of the alloys were discussed based on the above calculation and observation. The results demonstrated that the hot tearing susceptibility in the investigated alloys was found as follows：MgZn2.5Y2Zr0.5＆gt;MgZn2.5Y0.5Zr0.5＆gt;MgZn2.5Y4Zr0.5＆gt;MgZn2.5Y6Zr0.5＆gt;MgZn2.5Y1Zr0.5. The highest hot tearing susceptibility of MgZn2.5Y2Zr0.5 alloy related to the following reasons： the largest freezing range, the biggest changing of the variation of solid fraction in vulnerable region, the least liquid film in the final stage of solidification, the formation of the second phase which worsens the liquid flow and interdendritic feeding after dendrite coherency.
文摘A micro-modeling method (MM) for the quantitative prediction of the shrinkage cavity formation in SGiron castings is proposed. The mathematical models describing the volume changes during the solidification ofspheroidal graphite cast iron are established based on the models of solidification kinetics. The shrinkage cavityformation of T-shaped SG iron castings is calculated with MM method. The calculated results are compared with theexperimental results. It is shown that the predicted size, shape and distribution of shrinkage cavity by MM methodare in good agreement with the measured results.
