采用离散单元法DEM(discrete element method)对圆柱形生物质颗粒和钢球颗粒在滚筒中的混合进行了数值模拟,分析了滚筒转速和颗粒数量比对混合质量的影响。结果表明:在本文设定的工况下,颗粒的混合模式为阶梯模式,并且颗粒在混合时...采用离散单元法DEM(discrete element method)对圆柱形生物质颗粒和钢球颗粒在滚筒中的混合进行了数值模拟,分析了滚筒转速和颗粒数量比对混合质量的影响。结果表明:在本文设定的工况下,颗粒的混合模式为阶梯模式,并且颗粒在混合时可以分成3个区域,即左面的单层钢球颗粒区、中间的钢球颗粒和生物质颗粒混合区、右面的生物质颗粒堆积区。左右两边的颗粒混合效果较差,中间的颗粒混合效果较好。当滚筒转速相同时,钢球颗粒和生物质颗粒数量比为3000∶200时的颗粒混合效果比钢球颗粒和生物质颗粒数量比为3000∶100时的好,即当钢球颗粒数量远大于生物质颗粒数量时,增加生物质颗粒的数量可以提高混合效果。在钢球颗粒和生物质颗粒数量比相同的情况下,当滚筒转速在5-25r/min的范围内,滚筒转速越高,颗粒的混合质量越好,并且颗粒混合达到稳定的时间就越短。展开更多
Particle mixing and segregation are common phenomena in rotary drums,which are challenging to be controlled and driven artificially in powder technology.In this work,the discrete element method(DEM)was applied to cons...Particle mixing and segregation are common phenomena in rotary drums,which are challenging to be controlled and driven artificially in powder technology.In this work,the discrete element method(DEM)was applied to construct the novel rotary drum composed of different shaped curved sidewalls.By varying the operation parameters of particle and sidewall shapes as well as the length-to-diameter(L/D)ratio of drums,the axial mixing and segregation processes of binary size-induced particles were investigated.The results show that the axial flow velocity of the particle mixtures is noticeably weakened once the particle angularity increases,making the non-spherical particles to mix better in rotary drums compared to the spherical particles.Besides,in the short drums with size-induced spherical particles,the axial segregation characteristics are significantly enhanced by the convex sidewalls while suppressed by the concave sidewalls.However,for size-induced non-spherical particles,the axial segregation structure can be present in rotary drums with plane and concave sidewalls while not in drums with convex sidewalls.Moreover,the axial segregation band structure of spherical particles eventually increases proportionally with the increased drum L/D ratios.In contrast,the non-spherical particles cannot form obvious multi-proportional segregation bands.展开更多
文摘采用离散单元法DEM(discrete element method)对圆柱形生物质颗粒和钢球颗粒在滚筒中的混合进行了数值模拟,分析了滚筒转速和颗粒数量比对混合质量的影响。结果表明:在本文设定的工况下,颗粒的混合模式为阶梯模式,并且颗粒在混合时可以分成3个区域,即左面的单层钢球颗粒区、中间的钢球颗粒和生物质颗粒混合区、右面的生物质颗粒堆积区。左右两边的颗粒混合效果较差,中间的颗粒混合效果较好。当滚筒转速相同时,钢球颗粒和生物质颗粒数量比为3000∶200时的颗粒混合效果比钢球颗粒和生物质颗粒数量比为3000∶100时的好,即当钢球颗粒数量远大于生物质颗粒数量时,增加生物质颗粒的数量可以提高混合效果。在钢球颗粒和生物质颗粒数量比相同的情况下,当滚筒转速在5-25r/min的范围内,滚筒转速越高,颗粒的混合质量越好,并且颗粒混合达到稳定的时间就越短。
基金support from the National Natural Science Foundation of China (grant No.51775109)Natural Science Foundation of Jiangsu Province (grant No.BK20221465)the Jiangsu Province Elevator Intelligent Safety Key Construction Laboratory Open Project (grant No.JSKLESS202105).
文摘Particle mixing and segregation are common phenomena in rotary drums,which are challenging to be controlled and driven artificially in powder technology.In this work,the discrete element method(DEM)was applied to construct the novel rotary drum composed of different shaped curved sidewalls.By varying the operation parameters of particle and sidewall shapes as well as the length-to-diameter(L/D)ratio of drums,the axial mixing and segregation processes of binary size-induced particles were investigated.The results show that the axial flow velocity of the particle mixtures is noticeably weakened once the particle angularity increases,making the non-spherical particles to mix better in rotary drums compared to the spherical particles.Besides,in the short drums with size-induced spherical particles,the axial segregation characteristics are significantly enhanced by the convex sidewalls while suppressed by the concave sidewalls.However,for size-induced non-spherical particles,the axial segregation structure can be present in rotary drums with plane and concave sidewalls while not in drums with convex sidewalls.Moreover,the axial segregation band structure of spherical particles eventually increases proportionally with the increased drum L/D ratios.In contrast,the non-spherical particles cannot form obvious multi-proportional segregation bands.