Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce...Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce bulk Al/diamond composites. The effects of the powder mixing process on the morphologies of the mixed powders, the microstructure and the thermal conductivity of the composites were investigated. The results show that the powder mixing process can significantly affect the microstructure and the thermal conductivity of the composites. Agglomerations of the particles occurred in mixed powders using MM for 30 min, which led to high pore content and weak interfacial bonding in the composites and resulted in low relative density and low thermal conductivity for the composites. Mixed powders of homogeneous distribution of diamond particles could be obtained using MA for 10 min and MM for 2 h. The composite prepared through MA indicated a high relative density but low thermal conductivity due to its defects, such as damaged particles, Fe impurity, and local interfacial debonding, which were mainly introduced in the MA process. In contrast, the composite made by MM for 2 h demonstrated high relative density and an excellent thermal conductivity of 325 W.m^-1.K^-1, owing to its having few defects and strong inter-facial bonding.展开更多
Graphene-reinforced aluminum （AI） matrix composites were successfully prepared via solution mixing and powder metallurgy in this study. The mechanical properties of the composites were studied using microhardness an...Graphene-reinforced aluminum （AI） matrix composites were successfully prepared via solution mixing and powder metallurgy in this study. The mechanical properties of the composites were studied using microhardness and tensile tests. Compared to the pure Al alloy, the graphene/Al composites showed increased strength and hardness. A tensile strength of 255 MPa was achieved for the graphene/Al com- posite with only 0.3wt% graphene, which has a 25% increase over the tensile strength of the pure Al matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy were used to investigate the morphol- ogies, chemical compositions, and microstructures of the graphene and the graphene/A1 composites. On the basis of fractographic evidence, a relevant fracture mechanism is proposed.展开更多
Diamond/metal composites with 50 vol.% diamond have been produced by spark plasma sintering（SPS） using pure Ag as a matrix and diamond particles as reinforcement.Three kinds of powder mixing processes were used to p...Diamond/metal composites with 50 vol.% diamond have been produced by spark plasma sintering（SPS） using pure Ag as a matrix and diamond particles as reinforcement.Three kinds of powder mixing processes were used to prepare the mixture of diamond/Ag powders：dry mixing without milling medium,wet mixing and magnetic blending.Subsequently,they were all consolidated by SPS at various processing parameters to produce bulk diamond/Ag composites.Then samples were heat treated in order to obtain a higher thermal conductivity.The effect of processing parameters on the morphologies of the mixed powders,the microstructure and the thermal conductivity of the composites were investigated by comparing the experimental data.It reveals that particles were easy to agglomerate and the distribution of mixed powders was inhomogeneous by dry mixing method,and wet mixing method is too complex.The most favorable mixing process is magnetic blending by which the powders can be homogenously mixed and the composites prepared by optimized SPS processing parameters can obtain the highest relative density and the best thermal conductivity among the composites prepared by different processes.The magnetic blending diamond/Ag composites even have a 23% increase in thermal conductivity compared with pure silver sintered by SPS.展开更多
Nanoparticles reinforced steels have many advantaged mechanical properties.Additive manufacturing offers a new method for fabricating nanoparticles reinforced high performance metal components.In this work,we report t...Nanoparticles reinforced steels have many advantaged mechanical properties.Additive manufacturing offers a new method for fabricating nanoparticles reinforced high performance metal components.In this work,we report the application of low energy ball milling in mixing nanoparticles and micron 316 L powder.With this method,0.3 and 1.0 wt% Y2 O3 nanoparticles can be uniformly distributed on the surface of 316 L powder with the parameters of ball-to-powder ratio at 1:1,speed at 90 rpm and 7 h of mixing.The matrix 316 L powders remain spherical in shape after the mixing process.In the meantime,the effect of low energy ball milling and the addition of Y2 O3 nanoparticles on the powder characteristics(flowability,apparent density and tap density) are also studied.Results show that the process of low energy ball milling itself can slightly decrease the flowability and apparent density of the 316 L powder.The addition of 0.3 and 1.0 wt% Y2 O3 nanoparticles can also decrease the flowability,the tap density and the apparent density compared with the original 316 L powder.All of these changes result from the rough surface of the mixed powder produced by ball milling and the addition of Y2 O3 nanoparticles.The powder’s rough surface can increase the coefficient of friction of powders.The mixture of 316 L powder and Y2 O3 nanoparticles can be successfully used for selective laser melting(SLM).The relative density of SLM 316 L-Y2 O3 is measured at 99.5%.However,Y2 O3 agglomerations were observed which is due to the poor wettability between 316 L and Y2 O3.展开更多
The eco-material composition is not well-distributed in preparation. The eco-material samples were taken for computer image analysis, and its particle numbers and appearance parameters were measured. Based on the mech...The eco-material composition is not well-distributed in preparation. The eco-material samples were taken for computer image analysis, and its particle numbers and appearance parameters were measured. Based on the mechanism of connective mixing and diffusion, the particles distribution was simulated by a computer using the random walk with Levy flight. The results show that the eco-material microstructure simulated by a computer has an idealized porous structure. The particles distribution has a cluster characteristic that changes with the different size and number of particles in Levy flight trajectory. Each cluster consists of a collection of clusters and shows a structure of self-similar cluster,hence presents a well-defined fractal property. The results obtained from SEM observation are in good agreement with the numerical simulations, and show that the convective mixing presents in the Levy flight walk.展开更多
基金supported by the Civil Matching Research Project (No. 28300007)the National Natural Science Foundation of China (No. 50274014)
文摘Two powder mixing processes, mechanical mixing （MM） and mechanical alloying （MA）, were used to prepare mixed Al/diamond powders, which were subsequently consolidated using spark plasma sintering （SPS） to produce bulk Al/diamond composites. The effects of the powder mixing process on the morphologies of the mixed powders, the microstructure and the thermal conductivity of the composites were investigated. The results show that the powder mixing process can significantly affect the microstructure and the thermal conductivity of the composites. Agglomerations of the particles occurred in mixed powders using MM for 30 min, which led to high pore content and weak interfacial bonding in the composites and resulted in low relative density and low thermal conductivity for the composites. Mixed powders of homogeneous distribution of diamond particles could be obtained using MA for 10 min and MM for 2 h. The composite prepared through MA indicated a high relative density but low thermal conductivity due to its defects, such as damaged particles, Fe impurity, and local interfacial debonding, which were mainly introduced in the MA process. In contrast, the composite made by MM for 2 h demonstrated high relative density and an excellent thermal conductivity of 325 W.m^-1.K^-1, owing to its having few defects and strong inter-facial bonding.
基金financially supported by the National Natural Science Foundation of China (Nos. 51574118, 51571087, 51674292)the Natural Science Foundation of Hunan Province (No. 2015JJ4017)+1 种基金the Project of Innovation-driven Plan in Central South University (No. 2016CX007)the Hunan Provincial Science and Technology Plan Project, China (No. 2016TP1007)
文摘Graphene-reinforced aluminum （AI） matrix composites were successfully prepared via solution mixing and powder metallurgy in this study. The mechanical properties of the composites were studied using microhardness and tensile tests. Compared to the pure Al alloy, the graphene/Al composites showed increased strength and hardness. A tensile strength of 255 MPa was achieved for the graphene/Al com- posite with only 0.3wt% graphene, which has a 25% increase over the tensile strength of the pure Al matrix. Raman spectroscopy, Fourier transform infrared spectroscopy, scanning electron microscopy, and transmission electron microscopy were used to investigate the morphol- ogies, chemical compositions, and microstructures of the graphene and the graphene/A1 composites. On the basis of fractographic evidence, a relevant fracture mechanism is proposed.
基金supported by the National Nature Science Foundation of China (No.50971020)
文摘Diamond/metal composites with 50 vol.% diamond have been produced by spark plasma sintering（SPS） using pure Ag as a matrix and diamond particles as reinforcement.Three kinds of powder mixing processes were used to prepare the mixture of diamond/Ag powders：dry mixing without milling medium,wet mixing and magnetic blending.Subsequently,they were all consolidated by SPS at various processing parameters to produce bulk diamond/Ag composites.Then samples were heat treated in order to obtain a higher thermal conductivity.The effect of processing parameters on the morphologies of the mixed powders,the microstructure and the thermal conductivity of the composites were investigated by comparing the experimental data.It reveals that particles were easy to agglomerate and the distribution of mixed powders was inhomogeneous by dry mixing method,and wet mixing method is too complex.The most favorable mixing process is magnetic blending by which the powders can be homogenously mixed and the composites prepared by optimized SPS processing parameters can obtain the highest relative density and the best thermal conductivity among the composites prepared by different processes.The magnetic blending diamond/Ag composites even have a 23% increase in thermal conductivity compared with pure silver sintered by SPS.
基金supported by A*STAR Industrial Additive Manufacturing Program:The A*STAR Additive Manufacturing Centre(AMC)Initiative:Work Package 1(High Temperature Mate-rials Development for 3D Additive Manufacturing,Grant No.1426800088)financial support from Nanyang Technological University。
文摘Nanoparticles reinforced steels have many advantaged mechanical properties.Additive manufacturing offers a new method for fabricating nanoparticles reinforced high performance metal components.In this work,we report the application of low energy ball milling in mixing nanoparticles and micron 316 L powder.With this method,0.3 and 1.0 wt% Y2 O3 nanoparticles can be uniformly distributed on the surface of 316 L powder with the parameters of ball-to-powder ratio at 1:1,speed at 90 rpm and 7 h of mixing.The matrix 316 L powders remain spherical in shape after the mixing process.In the meantime,the effect of low energy ball milling and the addition of Y2 O3 nanoparticles on the powder characteristics(flowability,apparent density and tap density) are also studied.Results show that the process of low energy ball milling itself can slightly decrease the flowability and apparent density of the 316 L powder.The addition of 0.3 and 1.0 wt% Y2 O3 nanoparticles can also decrease the flowability,the tap density and the apparent density compared with the original 316 L powder.All of these changes result from the rough surface of the mixed powder produced by ball milling and the addition of Y2 O3 nanoparticles.The powder’s rough surface can increase the coefficient of friction of powders.The mixture of 316 L powder and Y2 O3 nanoparticles can be successfully used for selective laser melting(SLM).The relative density of SLM 316 L-Y2 O3 is measured at 99.5%.However,Y2 O3 agglomerations were observed which is due to the poor wettability between 316 L and Y2 O3.
文摘The eco-material composition is not well-distributed in preparation. The eco-material samples were taken for computer image analysis, and its particle numbers and appearance parameters were measured. Based on the mechanism of connective mixing and diffusion, the particles distribution was simulated by a computer using the random walk with Levy flight. The results show that the eco-material microstructure simulated by a computer has an idealized porous structure. The particles distribution has a cluster characteristic that changes with the different size and number of particles in Levy flight trajectory. Each cluster consists of a collection of clusters and shows a structure of self-similar cluster,hence presents a well-defined fractal property. The results obtained from SEM observation are in good agreement with the numerical simulations, and show that the convective mixing presents in the Levy flight walk.
