Understanding the densification behaviours and formation mechanisms of defects are essential to fabricate high quality and high strength aluminium components using selective laser melting(SLM) technology. In this work...Understanding the densification behaviours and formation mechanisms of defects are essential to fabricate high quality and high strength aluminium components using selective laser melting(SLM) technology. In this work, the effects of laser power and scanning speed on the densification, defects evolution and their formation mechanisms in a SLMed 2024 aluminium(Al) alloy were investigated in consideration of the corresponding laser energy input, melting mode transition and microstructural evolution. The results showed that optimizing the processing parameters effectively reduced the porosity level below1% by avoiding the lack of fusion and keyhole melting mode, and minimizing the gas pores. However,optimization of the processing parameters could not eliminate the columnar structure associated with the SLMed 2024 Al alloy, which contributed to the hot-tearing cracks in the SLMed parts. It was found that the dependence of porosity formation on SLM processing parameters was contrary to the crack density. Hence, to further improve the SLM-processability of the 2024 Al alloy it is necessary to develop SLM methods in order avoid the hot-cracking within the optimized processing parameter window associated with the minimum porosity formation.展开更多
The effects of some intercritical annealing parameters including heating rate, soaking temperature, soaking time, and quench media on the microstructure and mechanical properties of cold-rolled dual phase steel were s...The effects of some intercritical annealing parameters including heating rate, soaking temperature, soaking time, and quench media on the microstructure and mechanical properties of cold-rolled dual phase steel were studied. The microstructure of specimens quenched after each annealing stage was analyzed using optical microscope. The tensile properties, determined for specimens submitted to complete annealing cycles, were influenced by the volume fractions of multiphases （originated from martensite, bainite, and retained austenite）, which depend on the annealing process parameters. The results obtained showed that the yield strength and the ultimate tensile strength increase with increasing the intercritical temperature and cooling rate. This can be explained by higher martensite volume ratio with the increased volume fraction of austenite formed at the higher temperatures and cooling rates.展开更多
基金ARC Discovery Project for funding support (No. DP180102454)。
文摘Understanding the densification behaviours and formation mechanisms of defects are essential to fabricate high quality and high strength aluminium components using selective laser melting(SLM) technology. In this work, the effects of laser power and scanning speed on the densification, defects evolution and their formation mechanisms in a SLMed 2024 aluminium(Al) alloy were investigated in consideration of the corresponding laser energy input, melting mode transition and microstructural evolution. The results showed that optimizing the processing parameters effectively reduced the porosity level below1% by avoiding the lack of fusion and keyhole melting mode, and minimizing the gas pores. However,optimization of the processing parameters could not eliminate the columnar structure associated with the SLMed 2024 Al alloy, which contributed to the hot-tearing cracks in the SLMed parts. It was found that the dependence of porosity formation on SLM processing parameters was contrary to the crack density. Hence, to further improve the SLM-processability of the 2024 Al alloy it is necessary to develop SLM methods in order avoid the hot-cracking within the optimized processing parameter window associated with the minimum porosity formation.
基金Item Sponsored by Prime Ministry State Planning Organization of Turkey(5045003)
文摘The effects of some intercritical annealing parameters including heating rate, soaking temperature, soaking time, and quench media on the microstructure and mechanical properties of cold-rolled dual phase steel were studied. The microstructure of specimens quenched after each annealing stage was analyzed using optical microscope. The tensile properties, determined for specimens submitted to complete annealing cycles, were influenced by the volume fractions of multiphases （originated from martensite, bainite, and retained austenite）, which depend on the annealing process parameters. The results obtained showed that the yield strength and the ultimate tensile strength increase with increasing the intercritical temperature and cooling rate. This can be explained by higher martensite volume ratio with the increased volume fraction of austenite formed at the higher temperatures and cooling rates.
