Casing collapse is one of the costly incidents in the oil industry. In the oil fields of southwest Iran, most casing collapses have occurred in Gachsaran formation, and the halite rock salt layer in this formation may...Casing collapse is one of the costly incidents in the oil industry. In the oil fields of southwest Iran, most casing collapses have occurred in Gachsaran formation, and the halite rock salt layer in this formation may be the main cause for these incidents because of its peculiar creep behavior. In this research, triaxial creep experiments have been conducted on Gachsaran salt samples under various temperatures and differential stresses. The main purpose was to determine the creep characteristics of Gachsaran rock salt,and to examine the role of creep in several casing collapses that occurred in this formation. Results indicated that the halite rock salt of Gachsaran formation basically obeys the power law;however, its creep parameters are quite different from other halite rocks elsewhere. The time-dependent creep of Gachsaran rock salt exhibits strong sensitivity to temperature change;however, its sensitivity to variation of differential stress is rather low. The numerical simulation of the rock salt creep in a real oil well demonstrated the importance of creep and reservoir conditions on the safety factor of the tubing related to casing collapse.展开更多
The cutting slopes in soft rock of redbed appeared in Yichang-Badong highway often suffer from the instability along weak intercalations, so the creep behaviors of weak intercalated soils are crucially important for t...The cutting slopes in soft rock of redbed appeared in Yichang-Badong highway often suffer from the instability along weak intercalations, so the creep behaviors of weak intercalated soils are crucially important for the stability of cutting slopes. Because the deformation of weak intercalated soils is significantly affected by water content due to the strong water sensitivity, it is necessary to study the influence of matric suction on the creep behaviors of weak intercalated soils. In order to find out the unsaturated creep characters of weak intercalated soils, a GDS unsaturated triaxial apparatus was used. Then the triaxial creep experiments on weak intercalated soil samples under varying matric suction were conducted to obtain the unsaturated creep curves. The results show that the weak intercalated soils have obvious creep behaviors, and the creep strain is in nonlinear relationship with stress and time. When the matric suction is constant, a larger deviator stress will lead to a larger creep strain; When the deviator stress is constant, a smaller matric suction will lead to a larger creep strain. Based on the Mesri creep model, an improved creep model for weak intercalated soils under varying matric suction was established, in which the relationship of stress-strain was expressed with a hyperbolic function, and the relationship of strain-time was expressed with power functions in stages. Then an unsaturated creep model including stress-matric suction-strain-time for weak intercalated soils was established based on the power function relationship between matric suction and Ed(a parameter of the improved creep model). The comparison of the calculated values of creep model and the experimental values shows that the creep behaviors of weak intercalated soils can be predicted by the unsaturated creep model by and large.展开更多
The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operati...The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operations during the whole component manufacturing processes.In this work,the feasibility of creep feed grinding of 300M steel by using the hard zirconium corundum wheel was theoretically and experimentally evaluated.A variety of responses including grinding forces,temperature fields,specific grinding energy,surface integrity and chip modes were carefully recorded.Besides,the mechanism of ground surface profile generation and the spatial frequency spectrum of the surface profile were tentatively analyzed.It was found that the wheel speed has a relative influence on the grinding forces and temperatures of which the work hardening effect dominates the material removal with lower wheel speed while the thermal softening becomes crucial as the wheel speed exceeds the critical value for the studied 300M steel.Furthermore,a scattered spatial frequency spectrum for the generated surface profile was noticed with lower wheel speed while the spectrum gathers towards the lower frequency values with higher amplitude as the wheel speed increases.The shearing chip and flowing chip dominates the main chip type,indicating the excellent abrasive sharpness during the grinding process.In general,the used zirconium corundum wheel presents feasibility for the creep feed grinding of 300M steel because of the high material removal rate,absence of surface burn,low wheel wear and higher compressive residual stresses.展开更多
基金funded by Iran National Science Foundation (Grant No. 96001589 and contract No. 96002219)
文摘Casing collapse is one of the costly incidents in the oil industry. In the oil fields of southwest Iran, most casing collapses have occurred in Gachsaran formation, and the halite rock salt layer in this formation may be the main cause for these incidents because of its peculiar creep behavior. In this research, triaxial creep experiments have been conducted on Gachsaran salt samples under various temperatures and differential stresses. The main purpose was to determine the creep characteristics of Gachsaran rock salt,and to examine the role of creep in several casing collapses that occurred in this formation. Results indicated that the halite rock salt of Gachsaran formation basically obeys the power law;however, its creep parameters are quite different from other halite rocks elsewhere. The time-dependent creep of Gachsaran rock salt exhibits strong sensitivity to temperature change;however, its sensitivity to variation of differential stress is rather low. The numerical simulation of the rock salt creep in a real oil well demonstrated the importance of creep and reservoir conditions on the safety factor of the tubing related to casing collapse.
基金supported by Natural Science Foundation of China (Grant No. 41502278)National Natural Science Foundation of China (Grant No. 41272377)+1 种基金China Postdoctoral Science Foundation funded project (2015M582588)Science & Technology Project of Hubei Traffic and Transport Office of China (2011)
文摘The cutting slopes in soft rock of redbed appeared in Yichang-Badong highway often suffer from the instability along weak intercalations, so the creep behaviors of weak intercalated soils are crucially important for the stability of cutting slopes. Because the deformation of weak intercalated soils is significantly affected by water content due to the strong water sensitivity, it is necessary to study the influence of matric suction on the creep behaviors of weak intercalated soils. In order to find out the unsaturated creep characters of weak intercalated soils, a GDS unsaturated triaxial apparatus was used. Then the triaxial creep experiments on weak intercalated soil samples under varying matric suction were conducted to obtain the unsaturated creep curves. The results show that the weak intercalated soils have obvious creep behaviors, and the creep strain is in nonlinear relationship with stress and time. When the matric suction is constant, a larger deviator stress will lead to a larger creep strain; When the deviator stress is constant, a smaller matric suction will lead to a larger creep strain. Based on the Mesri creep model, an improved creep model for weak intercalated soils under varying matric suction was established, in which the relationship of stress-strain was expressed with a hyperbolic function, and the relationship of strain-time was expressed with power functions in stages. Then an unsaturated creep model including stress-matric suction-strain-time for weak intercalated soils was established based on the power function relationship between matric suction and Ed(a parameter of the improved creep model). The comparison of the calculated values of creep model and the experimental values shows that the creep behaviors of weak intercalated soils can be predicted by the unsaturated creep model by and large.
基金supported by the National Natural Science Foundation of China(U19372708)。
文摘The ultrahigh strength 300M steel has been commonly used in the manufacture of aircraft landing gear and rotor shaft parts due to its excellent mechanical properties.Creep feed grinding is one of the essential operations during the whole component manufacturing processes.In this work,the feasibility of creep feed grinding of 300M steel by using the hard zirconium corundum wheel was theoretically and experimentally evaluated.A variety of responses including grinding forces,temperature fields,specific grinding energy,surface integrity and chip modes were carefully recorded.Besides,the mechanism of ground surface profile generation and the spatial frequency spectrum of the surface profile were tentatively analyzed.It was found that the wheel speed has a relative influence on the grinding forces and temperatures of which the work hardening effect dominates the material removal with lower wheel speed while the thermal softening becomes crucial as the wheel speed exceeds the critical value for the studied 300M steel.Furthermore,a scattered spatial frequency spectrum for the generated surface profile was noticed with lower wheel speed while the spectrum gathers towards the lower frequency values with higher amplitude as the wheel speed increases.The shearing chip and flowing chip dominates the main chip type,indicating the excellent abrasive sharpness during the grinding process.In general,the used zirconium corundum wheel presents feasibility for the creep feed grinding of 300M steel because of the high material removal rate,absence of surface burn,low wheel wear and higher compressive residual stresses.
