利用改进的70 k J高能量电磁脉冲设备,在最佳焊接工艺参数下(脉冲电流750k A,电压17 k V,频率18 k Hz),实现了高强度的铝/钢电磁脉冲焊接。进行扫描电镜对接头微观形貌观察和元素分布的EDS分析,结果表明:铝/钢焊接界面呈小波状形貌,界...利用改进的70 k J高能量电磁脉冲设备,在最佳焊接工艺参数下(脉冲电流750k A,电压17 k V,频率18 k Hz),实现了高强度的铝/钢电磁脉冲焊接。进行扫描电镜对接头微观形貌观察和元素分布的EDS分析,结果表明:铝/钢焊接界面呈小波状形貌,界面波幅和波长比值是0.27,界面性能比较稳定;接头界面存在5~13μm的过渡区,点扫描元素含量并取其均值,铝为75.33%,铁为23.23%,推断生成Fe Al3金属间化合物;铝基体到结合界面硬度逐渐增大,钢基体到结合界面硬度逐渐减小;拉伸试样断裂位置在铝合金近搭接接头处,断口形貌呈现大小、深浅不一的韧窝塑性断裂,第二相粒子产生空洞形核后长大、聚集和断裂的特征,研究结果可为电磁脉冲焊接提供理论数据。展开更多
分别采用6种不同的放电电压和工件间隙工艺参数组合进行铜铝管接头的电磁脉冲焊接试验,并对接头进行了室温冲击性能和120 h盐雾腐蚀试验。结果表明,随放电电压从3 k V增大到11 k V、工件间隙从0.00 mm增大到0.25 mm,接头冲击性能和耐腐...分别采用6种不同的放电电压和工件间隙工艺参数组合进行铜铝管接头的电磁脉冲焊接试验,并对接头进行了室温冲击性能和120 h盐雾腐蚀试验。结果表明,随放电电压从3 k V增大到11 k V、工件间隙从0.00 mm增大到0.25 mm,接头冲击性能和耐腐蚀性能均先提高后下降。铜铝管电磁脉冲焊接时的放电电压优选为8 k V、工件间隙优选为0.15 mm。展开更多
Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing para...Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing parallel and in the opposite direction in the pipe to be welded. For achieving the successful weldment and using this process, the design of working coil is the most important factor, because working coil has to generate a high-intensity magnetic field on the surface of the workpiece during the process. Therefore, the objective of this study is to analyze the distribution of electromagnetic force of square working coil for magnetic pulse welding. For this, FE-model has been developed to analyze the distribution of electromagnetic force;after that, distribution of electromagnetic force, results of numerical analysis and experimental results for verifying the developed FE-model were compared. A 3-dimensional electromagnetic FE-model has been developed using a general commercial computer program, ANSYS/EMAG code. The shape and material of square working coil were decided through literature surveys. For the experiment, an MPW equipment W-MPW manufactured by WELDMATE Co., Ltd. was employed;also the materials were the Al 1070, SM45C for Al and Steel square pipe and rod respectively. After the experiment, leakage test was used to verify the weldability. Also weld joints were observed on longitudinal cross-section by microscope. The electromagnetic force generated was the greatest one at the center adjacent to square working coil, decreasing as moving into the edge. As the result of Al/Steel welding experiment, weldment of square Al pipe was not completed at the corner of weldment. These results are similar to the output data from developed electromagnetic FE-model where electromagnetic force decreases as moving into the corners of square working coil.展开更多
文摘利用改进的70 k J高能量电磁脉冲设备,在最佳焊接工艺参数下(脉冲电流750k A,电压17 k V,频率18 k Hz),实现了高强度的铝/钢电磁脉冲焊接。进行扫描电镜对接头微观形貌观察和元素分布的EDS分析,结果表明:铝/钢焊接界面呈小波状形貌,界面波幅和波长比值是0.27,界面性能比较稳定;接头界面存在5~13μm的过渡区,点扫描元素含量并取其均值,铝为75.33%,铁为23.23%,推断生成Fe Al3金属间化合物;铝基体到结合界面硬度逐渐增大,钢基体到结合界面硬度逐渐减小;拉伸试样断裂位置在铝合金近搭接接头处,断口形貌呈现大小、深浅不一的韧窝塑性断裂,第二相粒子产生空洞形核后长大、聚集和断裂的特征,研究结果可为电磁脉冲焊接提供理论数据。
文摘分别采用6种不同的放电电压和工件间隙工艺参数组合进行铜铝管接头的电磁脉冲焊接试验,并对接头进行了室温冲击性能和120 h盐雾腐蚀试验。结果表明,随放电电压从3 k V增大到11 k V、工件间隙从0.00 mm增大到0.25 mm,接头冲击性能和耐腐蚀性能均先提高后下降。铜铝管电磁脉冲焊接时的放电电压优选为8 k V、工件间隙优选为0.15 mm。
文摘Magnetic pulse welding process, one of high speed welding processes, uses electromagnetic force from discharged current through a working coil which develops a repulsive force between the induced currents flowing parallel and in the opposite direction in the pipe to be welded. For achieving the successful weldment and using this process, the design of working coil is the most important factor, because working coil has to generate a high-intensity magnetic field on the surface of the workpiece during the process. Therefore, the objective of this study is to analyze the distribution of electromagnetic force of square working coil for magnetic pulse welding. For this, FE-model has been developed to analyze the distribution of electromagnetic force;after that, distribution of electromagnetic force, results of numerical analysis and experimental results for verifying the developed FE-model were compared. A 3-dimensional electromagnetic FE-model has been developed using a general commercial computer program, ANSYS/EMAG code. The shape and material of square working coil were decided through literature surveys. For the experiment, an MPW equipment W-MPW manufactured by WELDMATE Co., Ltd. was employed;also the materials were the Al 1070, SM45C for Al and Steel square pipe and rod respectively. After the experiment, leakage test was used to verify the weldability. Also weld joints were observed on longitudinal cross-section by microscope. The electromagnetic force generated was the greatest one at the center adjacent to square working coil, decreasing as moving into the edge. As the result of Al/Steel welding experiment, weldment of square Al pipe was not completed at the corner of weldment. These results are similar to the output data from developed electromagnetic FE-model where electromagnetic force decreases as moving into the corners of square working coil.
