In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software p...In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.展开更多
A data acquisition system based on LabVIEW is designed and implemented, and electro-discharge(ED) fine truing of metal-bonded fine-grain diamond wheel based on real-time monitoring is researched. Real-time monitoring ...A data acquisition system based on LabVIEW is designed and implemented, and electro-discharge(ED) fine truing of metal-bonded fine-grain diamond wheel based on real-time monitoring is researched. Real-time monitoring not only makes efficient impulse specification of ED truing easily obtained, but also is good for timely identifying no-load, avoiding short circuit and arc discharge phenomena and then for obtaining normal machining state. ED fine truing of the fine-grain wheel includes two steps: rough truing for high efficiency and fine truing for high precision. Final ED truing precision and efficiency not only depend on electric process specification, but also is concerned with electrode shape, insulated performance of operating fluid and vertical feed quantity value and frequency. Experiments indicate that ED fine truing based on real-time monitoring can improve the truing precision and efficiency. Average machining efficiency of W10 wheel is about 0.95 μm/min; the final run-out by ED truing is less than 2 μm.展开更多
Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were invest...Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were investigated. With increasing current density, the effect of grain refinement on the electro-discharge machining （EDM） performance of the composites compensates that of the decrease of ZrB2 content in the composites, which improves the spark-resistance of the material. Under the same average current density and other experiment conditions, a lower duty cycle yields better EDM performance probably because more ZrB2 particles are incorporated in the composites in this condition. However, at a still lower duty cycle （10%）, the particle agglomeration and the microcracks of the copper matrix occur, which considerably deteriorate the spark-resistance of the composites.展开更多
Pulsed discharge utilized to achieve large current density in the electromagnetic flow control is numerically studied. A mathematic discharge model is established to calculate the plasma channel, and an actuator is de...Pulsed discharge utilized to achieve large current density in the electromagnetic flow control is numerically studied. A mathematic discharge model is established to calculate the plasma channel, and an actuator is designed to generate the Lorentz force in the micro plasma channel. During the discharge process, the resistance in the channel decreases rapidly and a large current density appears between the discharge electrodes. After the actuator is applied in the leading edge of a flat plate, the separation region and downstream turbulent boundary layer on the plate disappear. Meanwhile, a skin-friction drag force reduction is achieved.展开更多
文摘In this paper, a special-purpose CAD/CAM software package, BliskCad/Cam, based on a commercial CAD/CAM software Unigraphics is developed to reduce difficulties in CNC-EDM of the shrouded turbine blisks. The software package consists of five modules such as electrode design, path searching, and machining simulation module. Functions of BliskCad/Cam include parametrical reconstruction of 3-D model of the blisk, intelligent design of complex shaped electrode, automatic generation of NC codes, search of interference-free tool path for multi-axis NC-EDM and machining simulation, etc. Experimental verification is conducted by using BliskCad/Cam and the results show that it satisfies the requirements, and can realize precision machining and reduce accessorial time remarkably.
文摘A data acquisition system based on LabVIEW is designed and implemented, and electro-discharge(ED) fine truing of metal-bonded fine-grain diamond wheel based on real-time monitoring is researched. Real-time monitoring not only makes efficient impulse specification of ED truing easily obtained, but also is good for timely identifying no-load, avoiding short circuit and arc discharge phenomena and then for obtaining normal machining state. ED fine truing of the fine-grain wheel includes two steps: rough truing for high efficiency and fine truing for high precision. Final ED truing precision and efficiency not only depend on electric process specification, but also is concerned with electrode shape, insulated performance of operating fluid and vertical feed quantity value and frequency. Experiments indicate that ED fine truing based on real-time monitoring can improve the truing precision and efficiency. Average machining efficiency of W10 wheel is about 0.95 μm/min; the final run-out by ED truing is less than 2 μm.
基金This work was financially supported by the National Natural Science Foundation of China (No. 59935110)the Science Founda-tion of Liaoning Province, China (No. 20062183).
文摘Direct current and pulse plating of copper-zirconium diboride （ZrB2） composites were studied and the effects of current density （DC） and pulse duty cycle （PC） on the EDM performance of the composites were investigated. With increasing current density, the effect of grain refinement on the electro-discharge machining （EDM） performance of the composites compensates that of the decrease of ZrB2 content in the composites, which improves the spark-resistance of the material. Under the same average current density and other experiment conditions, a lower duty cycle yields better EDM performance probably because more ZrB2 particles are incorporated in the composites in this condition. However, at a still lower duty cycle （10%）, the particle agglomeration and the microcracks of the copper matrix occur, which considerably deteriorate the spark-resistance of the composites.
基金Supported by the Specialized Research Fund of the Transient Physics Laboratory under Grant No KX21373
文摘Pulsed discharge utilized to achieve large current density in the electromagnetic flow control is numerically studied. A mathematic discharge model is established to calculate the plasma channel, and an actuator is designed to generate the Lorentz force in the micro plasma channel. During the discharge process, the resistance in the channel decreases rapidly and a large current density appears between the discharge electrodes. After the actuator is applied in the leading edge of a flat plate, the separation region and downstream turbulent boundary layer on the plate disappear. Meanwhile, a skin-friction drag force reduction is achieved.
