Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250...Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250°C at strain rates ranging from 0.001 to 1 s^（-1）. The softening mechanism was dynamic recovery（DRV） at 950°C and the strain rate of 1 s^（-1）, whereas it was dynamic recrystallization（DRX） under the other conditions. A modified constitutive equation based on the Arrhenius model with strain compensation reasonably predicted the flow stress under various deformation conditions, and the activation energy was calculated to be 643.92 kJ ×mol^（-1）. The critical stresses of dynamic recrystallization under different conditions were determined from the work-hardening rate（θ）–flow stress（σ） and-θ/σ–σ curves. The optimum processing parameters via analysis of the processing map and the softening mechanism were determined to be a deformation temperature range from 1100 to 1200°C and a strain-rate range from 0.001 to 0.08 s^（-1）, with a power dissipation efficiency η greater than 31%.展开更多
文摘通过热压缩试验研究了Cu-0.5Cr-0.1Zr合金在600~750℃/0.001~1.0 s^(-1)时的热变形行为。结果表明,Cu-0.5Cr-0.1Zr合金的高温流变应力,动态再结晶临界值和动态再结晶软化效应与变形温度和应变速率密切相关。利用Arrhenius方程计算了Cu-0.5Cr-0.1Zr合金的热激活能Q和Z参数,分别为244.94 k J/mol、Z=εexp(244.94×10^(3)/RT)。采用3种方法进行了动态再结晶临界值的计算,结果证明Poliak-Jonas准则具有最高的精度,并建立了动态再结晶临界值的本构方程。利用动态再结晶的净软化效应η值,讨论了热变形过程中动态再结晶的软化行为。最后,建立了Cu-0.5Cr-0.1Zr合金的热加工图,确定最佳的热加工参数为680~750℃,0.001~0.03 s^(-1),并详细介绍了功率耗散系数与动态再结晶晶粒尺寸之间的关系。
基金supported by the Major State Basic Research Development Program of China (No.2011CB012900)the National Natural Science Foundation of China (No.51374144)the Shanghai Rising-Star Program (No.14QA1402300)
文摘Isothermal hot compression tests of as-cast high-Cr ultra-super-critical（USC） rotor steel with columnar grains perpendicular to the compression direction were carried out in the temperature range from 950 to 1250°C at strain rates ranging from 0.001 to 1 s^（-1）. The softening mechanism was dynamic recovery（DRV） at 950°C and the strain rate of 1 s^（-1）, whereas it was dynamic recrystallization（DRX） under the other conditions. A modified constitutive equation based on the Arrhenius model with strain compensation reasonably predicted the flow stress under various deformation conditions, and the activation energy was calculated to be 643.92 kJ ×mol^（-1）. The critical stresses of dynamic recrystallization under different conditions were determined from the work-hardening rate（θ）–flow stress（σ） and-θ/σ–σ curves. The optimum processing parameters via analysis of the processing map and the softening mechanism were determined to be a deformation temperature range from 1100 to 1200°C and a strain-rate range from 0.001 to 0.08 s^（-1）, with a power dissipation efficiency η greater than 31%.
