采用3 k W半导体激光器对40Cr高精度导轨齿条模数为2.5的齿面进行激光淬火,研究了单光束激光淬火与分光束小模数齿条的激光淬火工艺。结果表明,采用单光束激光淬火反射的能量对齿面硬度产生的影响不大,吸收的能量通过热传导会使淬火的...采用3 k W半导体激光器对40Cr高精度导轨齿条模数为2.5的齿面进行激光淬火,研究了单光束激光淬火与分光束小模数齿条的激光淬火工艺。结果表明,采用单光束激光淬火反射的能量对齿面硬度产生的影响不大,吸收的能量通过热传导会使淬火的齿面产生回火;与单光束激光淬火相比,分光束激光淬火所需的功率更低、效率更高、硬度均匀性与一致性更好。展开更多
To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liqu...To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liquid quenching using an MTS810.23 universal testing machine and split-Hopkinson pressure bar(SHPB).The experimental data were fitted to obtain the Johnson–Cook constitutive model parameters of the alloy.Simulations of the machining process were carried out using the Deform-3D finite element software.The results showed that the rheological stress increased with the increase in strain rate and the decrease in temperature.The increase in the cutting speed and feed caused the cutting temperature to rise sharply,whereas the influence of the cutting amount on the cutting temperature was weak.Because of the presence of chip nodules,there was extremum in the cutting force vs cutting speed curves.The increase in the feed and cutting depth increased the cutting area Ac,so the cutting force also increased.The simulation results were verified by experiments.The simulation predictions were in good agreement with the test values,and the cutting force and temperature variations with the cutting parameters were the same.Thus,the correctness of the 7A09 aluminum alloy finite element model was verified.展开更多
文摘采用3 k W半导体激光器对40Cr高精度导轨齿条模数为2.5的齿面进行激光淬火,研究了单光束激光淬火与分光束小模数齿条的激光淬火工艺。结果表明,采用单光束激光淬火反射的能量对齿面硬度产生的影响不大,吸收的能量通过热传导会使淬火的齿面产生回火;与单光束激光淬火相比,分光束激光淬火所需的功率更低、效率更高、硬度均匀性与一致性更好。
基金Projects(51575289,51705270)supported by the National Natural Science Foundation of ChinaProject(2019GHY112068)supported by the Key Research and Development of Shandong,China
文摘To explore the influence of double liquid quenching on the cutting performance of the 7A09 aluminum alloy,quasi-static compression and dynamic impact tests were carried out on the 7A09 aluminum alloy after double liquid quenching using an MTS810.23 universal testing machine and split-Hopkinson pressure bar(SHPB).The experimental data were fitted to obtain the Johnson–Cook constitutive model parameters of the alloy.Simulations of the machining process were carried out using the Deform-3D finite element software.The results showed that the rheological stress increased with the increase in strain rate and the decrease in temperature.The increase in the cutting speed and feed caused the cutting temperature to rise sharply,whereas the influence of the cutting amount on the cutting temperature was weak.Because of the presence of chip nodules,there was extremum in the cutting force vs cutting speed curves.The increase in the feed and cutting depth increased the cutting area Ac,so the cutting force also increased.The simulation results were verified by experiments.The simulation predictions were in good agreement with the test values,and the cutting force and temperature variations with the cutting parameters were the same.Thus,the correctness of the 7A09 aluminum alloy finite element model was verified.
