In this work, the deposition process features of a copper coating on stainless steel substrate, using the pulse vacuum arc spraying method were researched. A continuous layer of copper was deposited on a stainless ste...In this work, the deposition process features of a copper coating on stainless steel substrate, using the pulse vacuum arc spraying method were researched. A continuous layer of copper was deposited on a stainless steel substrate, and a high degree of coating adhesion to the substrate was demonstrated. The thickness of coating using application time was calculated, and the surface unevenness was estimated. Inside the coating layer substrate material elements were observed, that could appear as a result of simultaneously plasma spraying on the surface of the substrate. The feature of this method was discovered, that surface plasma plays a significant role in the deposition process. Finally, it was shown that the device with a pulsed arc could effectively be used in industry, since it is possible to change the layer thickness in the range of hundreds of microns by varying the deposition time.展开更多
This study reports a hybrid method which allows the formation of biocomposites on stainless steel implants. The main idea of the method is to create multilayer coatings consisting of titanium primer layer and a microa...This study reports a hybrid method which allows the formation of biocomposites on stainless steel implants. The main idea of the method is to create multilayer coatings consisting of titanium primer layer and a microarc calcium-phosphate coating. The titanium layer is deposited from plasma of continuous vacuum-arc discharge, and calcium-phosphate coating is formed by the microarc oxidation technique. The purpose of the hybrid method is to combine the properties of good strength stainless steel with high bioactivity of calcium-phosphate coating. This paper describes the chemical composition, morphology characteristics, adhesion and the ability of the formed biocomposites to stimulate the processes of osteoinduction. It is expedient to use such biocomposites for implants which carry heavy loads and are intended for long-term use, e.g. total knee endoprosthesis.展开更多
Vacuum arc ion sources are known for delivering high currents of ion beams in many technological applications. There is a great need in the present ion accelerator injection research for a titanium vacuum arc source t...Vacuum arc ion sources are known for delivering high currents of ion beams in many technological applications. There is a great need in the present ion accelerator injection research for a titanium vacuum arc source to produce high-ionized plasma, in which its parameter is extremely important to match the extractors geometry and the extraction voltage. In this paper, the radial and angular distributions of the titanium cathodic vacuum arc plasma parameters are measured by a cylindrical Langmuir probe and analyzed by the Druyvesteyn method from the I-V curves. The electron density ne is about 10^(17)m^(-3) and the effective electron temperature Tefr is in the range of 6.12-11.11 eV in the free expansion cup before the ion extraction. The measured distribution of ne over the expansion cross-section is non-uniform and axially unsymmetrical with its form similar to the Gaussian distribution, and most of the plasma is concentrated into an area whose radius is smaller than 5 mm. Teff has a nearly uniform distribution over the expansion cross-section during the discharge. The results of the plasma parameters' non-uniformity encourage the researchers to make some optimization designs to improve the parameter distributions, and then to facilitate ion extraction.展开更多
A major obstacle to the broad application of cathodic arc plasma deposition is the presence of macroparticles. In this paper, the properties of the large rectangular arc ion plating with a magnetic filtering shutter s...A major obstacle to the broad application of cathodic arc plasma deposition is the presence of macroparticles. In this paper, the properties of the large rectangular arc ion plating with a magnetic filtering shutter system to filter macroparticles are studied. It is proposed that the macroparticles in the plasma beam are effectively removed with the magnetic filtering shutter system, and the quality of the deposited films is improved.展开更多
文摘In this work, the deposition process features of a copper coating on stainless steel substrate, using the pulse vacuum arc spraying method were researched. A continuous layer of copper was deposited on a stainless steel substrate, and a high degree of coating adhesion to the substrate was demonstrated. The thickness of coating using application time was calculated, and the surface unevenness was estimated. Inside the coating layer substrate material elements were observed, that could appear as a result of simultaneously plasma spraying on the surface of the substrate. The feature of this method was discovered, that surface plasma plays a significant role in the deposition process. Finally, it was shown that the device with a pulsed arc could effectively be used in industry, since it is possible to change the layer thickness in the range of hundreds of microns by varying the deposition time.
文摘This study reports a hybrid method which allows the formation of biocomposites on stainless steel implants. The main idea of the method is to create multilayer coatings consisting of titanium primer layer and a microarc calcium-phosphate coating. The titanium layer is deposited from plasma of continuous vacuum-arc discharge, and calcium-phosphate coating is formed by the microarc oxidation technique. The purpose of the hybrid method is to combine the properties of good strength stainless steel with high bioactivity of calcium-phosphate coating. This paper describes the chemical composition, morphology characteristics, adhesion and the ability of the formed biocomposites to stimulate the processes of osteoinduction. It is expedient to use such biocomposites for implants which carry heavy loads and are intended for long-term use, e.g. total knee endoprosthesis.
文摘Vacuum arc ion sources are known for delivering high currents of ion beams in many technological applications. There is a great need in the present ion accelerator injection research for a titanium vacuum arc source to produce high-ionized plasma, in which its parameter is extremely important to match the extractors geometry and the extraction voltage. In this paper, the radial and angular distributions of the titanium cathodic vacuum arc plasma parameters are measured by a cylindrical Langmuir probe and analyzed by the Druyvesteyn method from the I-V curves. The electron density ne is about 10^(17)m^(-3) and the effective electron temperature Tefr is in the range of 6.12-11.11 eV in the free expansion cup before the ion extraction. The measured distribution of ne over the expansion cross-section is non-uniform and axially unsymmetrical with its form similar to the Gaussian distribution, and most of the plasma is concentrated into an area whose radius is smaller than 5 mm. Teff has a nearly uniform distribution over the expansion cross-section during the discharge. The results of the plasma parameters' non-uniformity encourage the researchers to make some optimization designs to improve the parameter distributions, and then to facilitate ion extraction.
文摘A major obstacle to the broad application of cathodic arc plasma deposition is the presence of macroparticles. In this paper, the properties of the large rectangular arc ion plating with a magnetic filtering shutter system to filter macroparticles are studied. It is proposed that the macroparticles in the plasma beam are effectively removed with the magnetic filtering shutter system, and the quality of the deposited films is improved.