The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligen...The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligent models. For this purpose, a systematic experimental work was performed. A database of the carbonate and granite rocks was established, in which the physical and mechanical properties of these rocks (i.e., UCS, elastic modulus, Mohs hardness, and Schmiazek abrasivity factor) and the operational parameters (i.e., depth of cut and feed rate) were considered as the input parameters. The predictive models were developed incorporating a combination of the multi-layered perceptron artificial neural networks and genetic algorithm (GANN-BP) and the support vector regression method and Cuckoo optimization algorithm (COA-SVR). The results obtained indicated that the performance of the developed GANN-BP and COA-SVR models was close to each other and that these models had good agreements with the measured values. These results also showed that these proposed models were suitable tools in evaluating the performance of cutting machines.展开更多
The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w ear...The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded t展开更多
针对五轴石材切板机床的圆形锯片安装中心相对于机床控制点存在偏置以及锯片本身尺寸导致过切的问题,对切削点相对于控制点的空间位姿关系进行了分析,对加工图元为直线时的各种工况进行了详尽研究,提出了一种基于美国3S开放式系统(Servo...针对五轴石材切板机床的圆形锯片安装中心相对于机床控制点存在偏置以及锯片本身尺寸导致过切的问题,对切削点相对于控制点的空间位姿关系进行了分析,对加工图元为直线时的各种工况进行了详尽研究,提出了一种基于美国3S开放式系统(Servo Works S-140M)的偏置补偿算法,建立了刀位轨迹与数控轨迹之间的联系。通过系统仿真功能验证了该算法的正确性,并通过实际加工进行了测试。研究结果表明,所加工出的零件能满足加工工艺和精度要求,提高了加工效率和加工精度,降低了生产成本。展开更多
基金Project(11039)supported by Shahrood University of Technology,Iran
文摘The performance of cutting machines in terms of energy consumption and vibration directly affects the production costs. In this work, our aim was to evaluate the performance of cutting machines using hybrid intelligent models. For this purpose, a systematic experimental work was performed. A database of the carbonate and granite rocks was established, in which the physical and mechanical properties of these rocks (i.e., UCS, elastic modulus, Mohs hardness, and Schmiazek abrasivity factor) and the operational parameters (i.e., depth of cut and feed rate) were considered as the input parameters. The predictive models were developed incorporating a combination of the multi-layered perceptron artificial neural networks and genetic algorithm (GANN-BP) and the support vector regression method and Cuckoo optimization algorithm (COA-SVR). The results obtained indicated that the performance of the developed GANN-BP and COA-SVR models was close to each other and that these models had good agreements with the measured values. These results also showed that these proposed models were suitable tools in evaluating the performance of cutting machines.
文摘The technique of cutting slabstone with stone-sawi ng machine is analyzed completely. A new kind of cutting movement trajectory is gi ven whose actual cutting efficiency is near to 100%. It can reduce the energy w earing greatly, and the surface quality of the product is improved to the utmost extent. The design mechanism of the optimal cutting movement trajectory system structure is analyzed incisively. At the same time, the principle of the complex movement of horizontal movement and swing is researched. The optimal design scheme of th e cutting movement trajectory system structure is set up. The choice method to g et the superior value of the movement system structure is found. The mathematics function formula is established which exhibits the relationship between the par ameter of the complex movement structure and that of the system movement structu re. By the formula, the precision value of the offset can be figured out. The r ule is adapted to different types of energy-saving stone-sawing machines. The complex movement structure of horizontal movement and swing is designed to f ulfill the cutting movement. It can make the saw frame move up with the hanging pod deviating from the vertical direction. At the same time, the saw frame have a down-movement. Then the sum of the two movements is near to zero, and the saw blade and the stone can keep in touch during the whole horizontal cutting. The result is that the actual cutting efficiency is 100%. Also, when the hanging pod moves to the limited position, the saw frame can keep the original inertia, and continue to swing up. It makes the back-cutting have high energy-storing. The optimal design of the eccentricity balance wheel is done. The mathematics fo rmula for expressing the movement system structure is deduced. The calculation m ethod and formula is set up which is used to get the value of important componen ts such as offset. The choice method and formula of elasticity distortion coeffi cient is set up when the saw frame moves smoothly. It is concluded t
文摘针对五轴石材切板机床的圆形锯片安装中心相对于机床控制点存在偏置以及锯片本身尺寸导致过切的问题,对切削点相对于控制点的空间位姿关系进行了分析,对加工图元为直线时的各种工况进行了详尽研究,提出了一种基于美国3S开放式系统(Servo Works S-140M)的偏置补偿算法,建立了刀位轨迹与数控轨迹之间的联系。通过系统仿真功能验证了该算法的正确性,并通过实际加工进行了测试。研究结果表明,所加工出的零件能满足加工工艺和精度要求,提高了加工效率和加工精度,降低了生产成本。
