The modification of MgO·Al2O3 spinel inclusions in Al-killed steel by Ca-treatment has been studied by industrial trials and thermodynamic calculations.In the industrial trials,samples were taken systematically d...The modification of MgO·Al2O3 spinel inclusions in Al-killed steel by Ca-treatment has been studied by industrial trials and thermodynamic calculations.In the industrial trials,samples were taken systematically during the refining process in which the molten steel was treated by calcium,and the characters of the inclusions were analyzed using scanning electron microscopy （SEM） and energy dispersive spectra （EDS）.The effects of Ca-treatment were evaluated by tracking the compositions of the inclusions.The results show that the modification of MgO·Al2O3 spinel inclusions by Ca-treatment is effective and the transformation sequence of the inclusions during the refining is Al2O3 →MgO·Al2O3 →liquid complex inclusions.The modification of spinel inclusions by Ca-treatment was calculated by FactSage 6.0 utilizing its free-energy minimization routines.The results of thermodynamic calculations indicate that spinel inclusions are easier to be modified than Al2O3 inclusions and the spinel inclusions in 30CrMo steel would transform to liquid complex inclusions when the content of dissolved Ca in the molten steel exceeds 1×10-6.Also,the results show that adding more calcium into the molten steel would lower the contents of Al2O3 and MgO and increase the CaO content of the inclusions,while the change in SiO2 content is little.展开更多
Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas （OG） sludge, fine ash in converter, and elec...Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas （OG） sludge, fine ash in converter, and electrical field dust in sinter. Among these, OG sludge gives the finest particle, more than 90% of which is less than 2.51 mm. The dust can lead to a serious negative influence on the production of sintering and blast furnaces （BF） if it is recycled in sintering. The briquette and reduction experimental results showed that the qualified strength could be obtained in the case of 8wt% molasses or 4wt% QT-10 added as binders. Also, more than 75% of metallization ratio, more than 95% of dezincing ratio, as well as more than 80% of K and Na removal rates were achieved for the briquettes kept at 1250℃ for 15 min during the direct reduction process. SEM observation indicated that the rates of indirect reduction and carbonization became dominating when the bri-quettes were kept at 1250℃ for 6 min.展开更多
The Ginzbury-Landau theory for bainitic transformation was devised, which contains two first-order phase transformations, one being reconstructive represented by the diffusional proeutectoidal precipitation of ferrite...The Ginzbury-Landau theory for bainitic transformation was devised, which contains two first-order phase transformations, one being reconstructive represented by the diffusional proeutectoidal precipitation of ferrite, and the other the displacive transformation. It provides a coupled mechanism for the formation of bainite. With the numerical simulation results, a diffusion-induced nucleation and a diffusion-accompanied growth of displacive transformation were suggested. This theory can be helpful to over- throw the thermodynamic difficulty of displacive transformation above the Ms temperature, and also helpful to understand the Bs temperature, the partial supersaturation, the single variation of bainitic carbides, and the incomplete-reaction phenomenon of bainitic transformation, etc..展开更多
基金supported by the National Natural Science Foundation of China(No.51074021)
文摘The modification of MgO·Al2O3 spinel inclusions in Al-killed steel by Ca-treatment has been studied by industrial trials and thermodynamic calculations.In the industrial trials,samples were taken systematically during the refining process in which the molten steel was treated by calcium,and the characters of the inclusions were analyzed using scanning electron microscopy （SEM） and energy dispersive spectra （EDS）.The effects of Ca-treatment were evaluated by tracking the compositions of the inclusions.The results show that the modification of MgO·Al2O3 spinel inclusions by Ca-treatment is effective and the transformation sequence of the inclusions during the refining is Al2O3 →MgO·Al2O3 →liquid complex inclusions.The modification of spinel inclusions by Ca-treatment was calculated by FactSage 6.0 utilizing its free-energy minimization routines.The results of thermodynamic calculations indicate that spinel inclusions are easier to be modified than Al2O3 inclusions and the spinel inclusions in 30CrMo steel would transform to liquid complex inclusions when the content of dissolved Ca in the molten steel exceeds 1×10-6.Also,the results show that adding more calcium into the molten steel would lower the contents of Al2O3 and MgO and increase the CaO content of the inclusions,while the change in SiO2 content is little.
文摘Basic physicochemical properties of the dust from Laiwu Iron and Steel Co. Ltd. were studied. It is found that C, Zn, K, Na, etc. exist in the fabric filter dust, off gas （OG） sludge, fine ash in converter, and electrical field dust in sinter. Among these, OG sludge gives the finest particle, more than 90% of which is less than 2.51 mm. The dust can lead to a serious negative influence on the production of sintering and blast furnaces （BF） if it is recycled in sintering. The briquette and reduction experimental results showed that the qualified strength could be obtained in the case of 8wt% molasses or 4wt% QT-10 added as binders. Also, more than 75% of metallization ratio, more than 95% of dezincing ratio, as well as more than 80% of K and Na removal rates were achieved for the briquettes kept at 1250℃ for 15 min during the direct reduction process. SEM observation indicated that the rates of indirect reduction and carbonization became dominating when the bri-quettes were kept at 1250℃ for 6 min.
文摘The Ginzbury-Landau theory for bainitic transformation was devised, which contains two first-order phase transformations, one being reconstructive represented by the diffusional proeutectoidal precipitation of ferrite, and the other the displacive transformation. It provides a coupled mechanism for the formation of bainite. With the numerical simulation results, a diffusion-induced nucleation and a diffusion-accompanied growth of displacive transformation were suggested. This theory can be helpful to over- throw the thermodynamic difficulty of displacive transformation above the Ms temperature, and also helpful to understand the Bs temperature, the partial supersaturation, the single variation of bainitic carbides, and the incomplete-reaction phenomenon of bainitic transformation, etc..
