Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are...Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are difficult to polish it.Small ball-end magnetorheological polishing method can polish the small components with complicated three-dimensional surface and obtain non-destructive surface.Therefore,this method is suitable for polishing HSR.However,the material removal rate of the ordinary small ball-end magnetorheological polishing is low,leading to long polishing time and low output of HSR.To solve this problem,a water bath heating assisted small ball-end magnetorheological polishing method is proposed in this research.The influence rule of processing parameters on the material removal rate is studied experimentally.A set of optimal processing parameters is obtained to maximize the material removal rate.Compared with the ordinary method,the material removal rate of the new method can be improved by 143%.Subsequently,an HSR is polished by the new method.The results show that the polishing time can be reduced by 55%,and the polished surface roughness can reach 7.7 nm.The new method has the great potential to be used in actual production to improve the polishing efficiency of HSR.展开更多
Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were empl...Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were employed to measure the strains in transverse loading case to validate the finite element analysis which was conducted using ANSYS software.Good agreement was obtained between the two methods.It was observed that stiffening the composite shell with helical ribs decreased the average equivalent Von Mises stress on the shell.The reduction of the stress seemed to be higher in the intersection of two ribs.It was also seen that the stress reduction ratio was higher when the structure was under bending compared to torsion and axial compression.The reduction ratio was approximately 75% in pure bending in the intersection point of the ribs,while it was approximately 25% in torsion.Therefore,it is concluded that the presence of the ribs is more effective under bending.Failure analysis was done using Tsai-Wu criterion.The ribs were observed to result in maximum and minimum increase in the failure load of the structure under transverse bending and torsional loading,respectively.展开更多
A coupled mathematical model was established to simulate the whole solidification process of round billet continuous casting for wheel steel using piecewise linear functions of heat flux density in the mold, the secon...A coupled mathematical model was established to simulate the whole solidification process of round billet continuous casting for wheel steel using piecewise linear functions of heat flux density in the mold, the secondary cooling zone and the with- drawing-straightening zone. The calculated results were consistent with the measured data showing that the model accords with the practice. The surface temperature and the solidified shell thickness of round billets are more strongly influenced by casting speed than by casting temperature. The holding zones have effect on surface temperature, which is more obvious for the 450 mm round billet. The relation between casting temperature/speed and solidification end is expressed as a linear function. The solidification end is located after straightening machine.展开更多
基金supported by the National Key Research and Development Program of China(No.2022YFB3403600)the National Natural Science Foundation of China(No.52293403)Self-Planned Task of State Key Laboratory of Robotics and System(HIT)(No.SKLRS202204C)。
文摘Hemispherical shell resonator(HSR)is the core component of hemispherical resonator gyro.It is aφ-shaped small-bore complex component with minimum curvature radius less than 3 mm.Thus,traditional polishing methods are difficult to polish it.Small ball-end magnetorheological polishing method can polish the small components with complicated three-dimensional surface and obtain non-destructive surface.Therefore,this method is suitable for polishing HSR.However,the material removal rate of the ordinary small ball-end magnetorheological polishing is low,leading to long polishing time and low output of HSR.To solve this problem,a water bath heating assisted small ball-end magnetorheological polishing method is proposed in this research.The influence rule of processing parameters on the material removal rate is studied experimentally.A set of optimal processing parameters is obtained to maximize the material removal rate.Compared with the ordinary method,the material removal rate of the new method can be improved by 143%.Subsequently,an HSR is polished by the new method.The results show that the polishing time can be reduced by 55%,and the polished surface roughness can reach 7.7 nm.The new method has the great potential to be used in actual production to improve the polishing efficiency of HSR.
文摘Stress analysis of cylindrical grid-stiffened composite shells was conducted under transverse loading,pure bending,torsion and axial compression under clamped-free boundary condition.Electrical strain gauges were employed to measure the strains in transverse loading case to validate the finite element analysis which was conducted using ANSYS software.Good agreement was obtained between the two methods.It was observed that stiffening the composite shell with helical ribs decreased the average equivalent Von Mises stress on the shell.The reduction of the stress seemed to be higher in the intersection of two ribs.It was also seen that the stress reduction ratio was higher when the structure was under bending compared to torsion and axial compression.The reduction ratio was approximately 75% in pure bending in the intersection point of the ribs,while it was approximately 25% in torsion.Therefore,it is concluded that the presence of the ribs is more effective under bending.Failure analysis was done using Tsai-Wu criterion.The ribs were observed to result in maximum and minimum increase in the failure load of the structure under transverse bending and torsional loading,respectively.
文摘A coupled mathematical model was established to simulate the whole solidification process of round billet continuous casting for wheel steel using piecewise linear functions of heat flux density in the mold, the secondary cooling zone and the with- drawing-straightening zone. The calculated results were consistent with the measured data showing that the model accords with the practice. The surface temperature and the solidified shell thickness of round billets are more strongly influenced by casting speed than by casting temperature. The holding zones have effect on surface temperature, which is more obvious for the 450 mm round billet. The relation between casting temperature/speed and solidification end is expressed as a linear function. The solidification end is located after straightening machine.
