Refining process of 430 stainless steel in AOD （argon oxygen decarburization） was simulated under the experimental condition. Al was chosen as deoxidizer, Mg-Al alloy was added in process of refining, and slag used ...Refining process of 430 stainless steel in AOD （argon oxygen decarburization） was simulated under the experimental condition. Al was chosen as deoxidizer, Mg-Al alloy was added in process of refining, and slag used in oxidation period of AOD was chosen in the experiments. The variation of total oxygen content, the size, morphology and composition of inclusions in refining process and the mechanical properties, pitting corrosion resistance of final samples were studied. The results show that no obvious differences in total oxygen content were observed among all the experiments. Neither chain nor cluster Al_2O_3 inclusions were found in refining process of experiments treated by Mg-Al alloys, the average size of inclusions in the steel treated by Mg-Al alloys was less than that of inclusions in steel not treated by Mg-Al alloy. 430 stainless steel treated by Mg-Al alloy shows better tensile strength, yield strength, and pitting resistance than that in the contrast experiment.展开更多
As a potent nucleating substrate forα-Mg grain,MgAl_(2)O_(4) powder was used to inoculate the Mg-Al melt in this study.The effects of MgAl_(2)O_(4)amount,holding time and Al content on the grain size and grain refini...As a potent nucleating substrate forα-Mg grain,MgAl_(2)O_(4) powder was used to inoculate the Mg-Al melt in this study.The effects of MgAl_(2)O_(4)amount,holding time and Al content on the grain size and grain refining ratio of the inoculated Mg-Al alloys are systematically investigated.The results show that the minimum grain size of Mg-3Al alloy is achieved by adding 2wt.%MgAl_(2)O_(4)powder and this alloy exhibits higher grain refining ratio than Mg-5Al and Mg-8Al alloys.The crystallographic misfit calculation indicates the wellmatching and possible orientation relationships(ORs)betweenα-Mg and MgAl_(2)O_(4).Among these predicted ORs,[10–10]α−Mg//[110]MgAl2O4 in(0002)α−Mg//(1–13)MgAl2O4 possesses the smallest misfit,i.e.,2.34%(fr).Both results of the experiment and crystallographic calculation demonstrate that the grain refinement of Mg-Al alloys is attributed to the MgAl_(2)O_(4)particles acting as the heterogeneous nucleation substrates forα-Mg grains.展开更多
Laminated metal composites(LMCs) are a unique composite material and have great application prospects in automobiles, ships, aircraft,and other manufacturing industries. As lightweight materials, the Mg/Al LMCs are ex...Laminated metal composites(LMCs) are a unique composite material and have great application prospects in automobiles, ships, aircraft,and other manufacturing industries. As lightweight materials, the Mg/Al LMCs are expected to combine the advantages of both Mg and Al alloys to broaden their application prospects. Roll-bonding is the most popular process for the fabrication of Mg/Al LMCs due to high production efficiency and good product quality stability. The roll-bonding process involves the deformation of the substrates and the formation of the interfacial diffusion layer. The latter will directly determine the interface bonding strength of Mg/Al LMCs. Bonding strength is very sensitive to the thickness of the reaction layer in the diffusion layer. When the thickness of the reaction layer exceeds 5 μm, the bonding strength decreases sharply. Therefore, controlling the thickness of the reaction layer is very important for the design of rolling parameters.The latest research also showed that the addition of intermediate layer metal and the construction of three-dimensional interfaces can further improve the interface bonding strength. How to apply these methods to roll-bonding is the focus of future research. Recently, a new rolling technique, corrugated roll/plat roll rolling+flat roll/flat roll rolling has been developed to fabricate Mg/Al LMCs. It can effectively promote the deformation of the hard layer and generate a wavy interface, resulting in the enhancement of the bonding quality and rolling quality.In the current review, the effects of rolling parameters and subsequent annealing on the interface structure of Mg/Al LMCs were elaborated in detail. The application of some special rolling techniques in the preparation of Mg/Al LMCs was also summarized. The latest research results on the relationship between interface structure and mechanical properties of Mg/Al LMCs were reviewed. Finally, further research directions in this field were proposed.展开更多
A multi-grain phase field model coupled with thermodynamic calculation was adopted to describe the dendritic growth in pressurized solidification of Mg-A1 alloy during squeeze casting, in which the effects of the pres...A multi-grain phase field model coupled with thermodynamic calculation was adopted to describe the dendritic growth in pressurized solidification of Mg-A1 alloy during squeeze casting, in which the effects of the pressure on the Gibbs free energy and chemical potential of solid and liquid phases, the solute diffusion coefficient, and the solute partition coefficient were considered. The individual effect of solute diffusion coefficient, and the Gibbs free energy on the dendritic growth was studied. With the compar- ison of the dendritic growth under atmospheric and elevated pressures, the effect of pressure on the microstructure evolution was discussed. The results showed that the grains are refined, the dendritic growth rate tends to increase and the secondary dendrite arms are more developed as the pressure is increased from 0.1 to 100 MPa, which showed a good agreement with the experimental results of direct squeeze casting of Mg-AI alloy. As the pressure increases, the largest dendritic growth rate can be obtained under the pressure between 200 and 250 MPa, while the growth rate decreases with a further increase of pressure.展开更多
The structural stability, electronic structures, elastic properties and thermodynamic properties of the main binary phases Mg_（17）Al_（12）, Al_2Ca, Mg_2 Sn and Mg_2 Ca in Mg-Al-Ca-Sn alloy were determined from the ...The structural stability, electronic structures, elastic properties and thermodynamic properties of the main binary phases Mg_（17）Al_（12）, Al_2Ca, Mg_2 Sn and Mg_2 Ca in Mg-Al-Ca-Sn alloy were determined from the first-principles calculation. The calculated lattice parameters are in good agreement with the experimental and literature values. The calculated heats of formation and cohesive energies show that Al_2Ca has the strongest alloying ability and structural stability. The densities of states（DOS）, Mulliken electron occupation number, metallicity and charge density difference of these compounds are given. The elastic constants of Mg_（17）Al_（12）, Al_2Ca, Mg_2 Sn and Mg_2 Ca phases are calculated, and the bulk moduli, shear moduli, elastic moduli and Poisson ratio are derived. The calculations of thermodynamic properties show that the Gibbs free energies of Al_2Ca and Mg_2 Sn are lower than that of Mg_（17）Al_（12）, which indicates that Al_2Ca and Mg_2 Sn are more stable than Mg_（17）Al_（12） phase. Hence, the heat resistance of Mg-Al-based alloys can be improved by adding Ca and Sn additions.展开更多
Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting （OCC） process and the microstructure was examined. It was found that the wire...Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting （OCC） process and the microstructure was examined. It was found that the wires possess obvious unidirectional growth characteristic along its axial direction. The microstructure consists of parallel columnar grains that resulted from the competitive growth of equiaxed grains solidified on the head of dummy bar. Each columnar grain comprises regular eutectic a-Mg and β-Mg17 Al12 phases, which grew along the axial direction of the wires. The morphology of the eutectic is mainly lamellar, meanwhile rod eutectic exists. The formation of rod eutectic was attributed to the ＂bridging effect＂ caused by incidental elements in the alloy.展开更多
The effect of rare earths （RE） ranging from 0.1% to 1.2%（mass fraction） on hot cracking resistant property of Mg-Al alloys was investigated. The results show that hot cracking resistant property of Mg-Al alloys re...The effect of rare earths （RE） ranging from 0.1% to 1.2%（mass fraction） on hot cracking resistant property of Mg-Al alloys was investigated. The results show that hot cracking resistant property of Mg-Al alloys remarkably declines with an increase of RE addition. The causes of the decline are as follows： First, grain coarsening of Mg-Al alloys caused by RE addition reduces the fracture strain required for hot crack initiation. Second, RE reduces the eutectic microstructure of Mg- Al alloys, and as a result, shortens the time that the feeding channel remains open, making it difficult to feed the alloy. Furthermore, RE elevates the eutectic reaction temperature, which leads to the decrease in the strength of the interdendritic liquid film at the late stage of solidification. Third, when a-Mg dendrites form continuous skeletons, the interdendritic Al11 RE3 phase tends to block the feeding channels and increases the difficulty of feeding. Last, the shrinkage ratio discrepancy between Al11RE3 phases and α-Mg matrix is prone to cause shrinkage stress and promote hot crack initiation.展开更多
The corrugated + flat rolling(CFR) and traditional rolling(TR) methods were used to prepare Mg/Al clad plates using AZ31 B Mg and 5052 Al plates, and the interface morphologies and mechanical properties of the resulti...The corrugated + flat rolling(CFR) and traditional rolling(TR) methods were used to prepare Mg/Al clad plates using AZ31 B Mg and 5052 Al plates, and the interface morphologies and mechanical properties of the resulting clad plates were compared. Examination of the microstructures of the plates showed that the TRed Mg/Al clad plate presented a straight interface, while a corrugated interface containing fractured intermetallic particulates was observed for the CFRed plate due to the inhomogeneous strain induced by the corrugated roller. During the CFR process, the corrugated roller can accelerate the rupture of the substrate work-hardening layers and facilitate the mutual extrusion of fresh metals to enhance the interface bonding. Compared with the traditional basal texture of the Mg alloy, the CFR process can change the texture morphology, thereby enhancing the plastic deformation ability of the Mg plate. Tensile tests showed that the CFRed Mg/Al clad plate exhibited a higher ultimate tensile strength(UTS, 316 MPa), which was~ 8% higher than that of the TRed plate(293 MPa). In addition, the bending curve of the CFRed clad plate was smooth and there was no stress sudden drop phenomenon in the bending process. The higher UTS and excellent bending properties of the CFRed clad plate could be attributed to the enhanced coordinated deformation ability of the substrates induced by the corrugated interface, grain refinement, and the change in the Mg alloy texture morphology.展开更多
Mg-Al spinel is synthesized by using industrial waste-residue and basic magnesium carbonate in the aluminum factory as the main raw materials. The influence of sintering temperature on crystalline structure and micros...Mg-Al spinel is synthesized by using industrial waste-residue and basic magnesium carbonate in the aluminum factory as the main raw materials. The influence of sintering temperature on crystalline structure and microstructure of Mg-Al spinel has been mainly discussed. The crystalline structure of sample is characterized by using XRD, SEM and relevant analytical software. The experimental results show that compared to the conventional synthetic method, the application of waste aluminum slag as the raw material can greatly decrease the synthetic tem-perature. The content of Mg-Al spinel first increases and then decreases with the rise of sintering temperature, and its purity can reach as high as 96wt% at 1550 ℃, which is therefore determined to be the optimum synthetic temperature. SEM observations demonstrate that as the rise of sintering temperature, the grain of Mg-Al spinel grows up obviously with typical octahedral characteristic appearance.展开更多
Small addition of mischmetal （MM） into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmeta...Small addition of mischmetal （MM） into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmetal addition ranging from 0.1% to 1.2% （mass fraction） did not cause grain refinement in Mg-Al alloys. On the contrary, they tended to coarsen the grains. When added into Mg-Al alloys, MM reacted preferentially with Al to form Al11 MM3 phase. As Al11 MM3 phase mainly distributed within α-Mg grains than at grain boundaries, it had little effect in restricting grain growth. In addition, MM reacted with Al8（Mn, Fe）5 or ε-AlMn particles to form Al-MM-Mn compounds, thus it reduced the amount of heterogeneous nuclei in the melt and resulted in remarkable grain coarsening.展开更多
This work investigated the microstructure and impact behavior of Mg-4Al-5RE-xGd(RE represents La-Ce mischmetal;x=0,0.2,0.7 wt.%)alloys cast by high-pressure die casting(HPDC),permanent mold casting(PMC),and sand casti...This work investigated the microstructure and impact behavior of Mg-4Al-5RE-xGd(RE represents La-Ce mischmetal;x=0,0.2,0.7 wt.%)alloys cast by high-pressure die casting(HPDC),permanent mold casting(PMC),and sand casting(SC)techniques.The results indicated that with increasing Gd content,the grain sizes of the HPDC alloy had a slight change,but the grains of the PMC and SC alloys were significantly refined.Besides,the acicular Al_(11)RE_(3)phase was modified into the short-rod shape under the three casting conditions.The impact toughness of the studied alloy was mainly dominated by the absorbed energy during the crack initiation.With increasing Gd content,the impact toughness of the studied alloy monotonically increased due to the lower tendency of the modified second phase toward crack initiation.The impact stress was higher than the tensile stress,exhibiting a strain rate sensitivity for the mechanical response;however,the HPDC alloy had an inconsistent strain rate sensitivity during the impact event due to the transformation of the deformation mechanism from twinning to slip with increasing strain.Abundant dimples covered the fracture surface of the fine-grained HPDC alloys,indicating a typical ductile fracture.Nevertheless,due to the deficient{1012}twinning activity and the suppressed grain boundary sliding during the impact event,the HPDC alloys showed insufficient plastic deformation capacity.展开更多
In situ tensile testing in a scanning electron microscope(SEM)in conjunction with high-resolution electron backscatter diffraction(HR-EBSD)under load was used to characterize the evolution of geometrically necessary d...In situ tensile testing in a scanning electron microscope(SEM)in conjunction with high-resolution electron backscatter diffraction(HR-EBSD)under load was used to characterize the evolution of geometrically necessary dislocation(GND)densities at individual grain boundaries as a function of applied strain in a polycrystalline Mg-4Al alloy.The increase in GND density was investigated at plastic strains of 0%,0.6%,2.2%,3.3% from the area including 76 grains and correlated with(i)geometric compatibility between slip systems across grain boundaries,and(ii)plastic incompatibility.We develop expressions for the grain boundary GND density evolution as a function of plastic strain and plastic incompatibility,from which uniaxial tensile stress-strain response of polycrystalline Mg-4Al are computed and compared with experimental measurement.The findings in this study contribute to understanding the mechanisms governing the strain hardening response of single-phase polycrystalline alloys and more reliable prediction of mechanical behaviors in diverse microstructures.展开更多
基金Sponsored by National Natural Science Foundation of China(50704010)Fundamental Research Funds for Central Universities of China(090402019)
文摘Refining process of 430 stainless steel in AOD （argon oxygen decarburization） was simulated under the experimental condition. Al was chosen as deoxidizer, Mg-Al alloy was added in process of refining, and slag used in oxidation period of AOD was chosen in the experiments. The variation of total oxygen content, the size, morphology and composition of inclusions in refining process and the mechanical properties, pitting corrosion resistance of final samples were studied. The results show that no obvious differences in total oxygen content were observed among all the experiments. Neither chain nor cluster Al_2O_3 inclusions were found in refining process of experiments treated by Mg-Al alloys, the average size of inclusions in the steel treated by Mg-Al alloys was less than that of inclusions in steel not treated by Mg-Al alloy. 430 stainless steel treated by Mg-Al alloy shows better tensile strength, yield strength, and pitting resistance than that in the contrast experiment.
基金This work was supported by the National Natural Science Foundation of China(51871100).
文摘As a potent nucleating substrate forα-Mg grain,MgAl_(2)O_(4) powder was used to inoculate the Mg-Al melt in this study.The effects of MgAl_(2)O_(4)amount,holding time and Al content on the grain size and grain refining ratio of the inoculated Mg-Al alloys are systematically investigated.The results show that the minimum grain size of Mg-3Al alloy is achieved by adding 2wt.%MgAl_(2)O_(4)powder and this alloy exhibits higher grain refining ratio than Mg-5Al and Mg-8Al alloys.The crystallographic misfit calculation indicates the wellmatching and possible orientation relationships(ORs)betweenα-Mg and MgAl_(2)O_(4).Among these predicted ORs,[10–10]α−Mg//[110]MgAl2O4 in(0002)α−Mg//(1–13)MgAl2O4 possesses the smallest misfit,i.e.,2.34%(fr).Both results of the experiment and crystallographic calculation demonstrate that the grain refinement of Mg-Al alloys is attributed to the MgAl_(2)O_(4)particles acting as the heterogeneous nucleation substrates forα-Mg grains.
基金supported by Guangdong Major Project of Basic and Applied Basic Research,No. 2020B0301030006。
文摘Laminated metal composites(LMCs) are a unique composite material and have great application prospects in automobiles, ships, aircraft,and other manufacturing industries. As lightweight materials, the Mg/Al LMCs are expected to combine the advantages of both Mg and Al alloys to broaden their application prospects. Roll-bonding is the most popular process for the fabrication of Mg/Al LMCs due to high production efficiency and good product quality stability. The roll-bonding process involves the deformation of the substrates and the formation of the interfacial diffusion layer. The latter will directly determine the interface bonding strength of Mg/Al LMCs. Bonding strength is very sensitive to the thickness of the reaction layer in the diffusion layer. When the thickness of the reaction layer exceeds 5 μm, the bonding strength decreases sharply. Therefore, controlling the thickness of the reaction layer is very important for the design of rolling parameters.The latest research also showed that the addition of intermediate layer metal and the construction of three-dimensional interfaces can further improve the interface bonding strength. How to apply these methods to roll-bonding is the focus of future research. Recently, a new rolling technique, corrugated roll/plat roll rolling+flat roll/flat roll rolling has been developed to fabricate Mg/Al LMCs. It can effectively promote the deformation of the hard layer and generate a wavy interface, resulting in the enhancement of the bonding quality and rolling quality.In the current review, the effects of rolling parameters and subsequent annealing on the interface structure of Mg/Al LMCs were elaborated in detail. The application of some special rolling techniques in the preparation of Mg/Al LMCs was also summarized. The latest research results on the relationship between interface structure and mechanical properties of Mg/Al LMCs were reviewed. Finally, further research directions in this field were proposed.
基金funded by the National Natural Science Foundation of China (Grant No.51175291)Tsinghua University Initiative Scientific Research Program(Grant No.2011Z02160)the State Key Laboratory of Automotive Safety and Energy,Tsinghua University under the contract 2013XC-A-01
文摘A multi-grain phase field model coupled with thermodynamic calculation was adopted to describe the dendritic growth in pressurized solidification of Mg-A1 alloy during squeeze casting, in which the effects of the pressure on the Gibbs free energy and chemical potential of solid and liquid phases, the solute diffusion coefficient, and the solute partition coefficient were considered. The individual effect of solute diffusion coefficient, and the Gibbs free energy on the dendritic growth was studied. With the compar- ison of the dendritic growth under atmospheric and elevated pressures, the effect of pressure on the microstructure evolution was discussed. The results showed that the grains are refined, the dendritic growth rate tends to increase and the secondary dendrite arms are more developed as the pressure is increased from 0.1 to 100 MPa, which showed a good agreement with the experimental results of direct squeeze casting of Mg-AI alloy. As the pressure increases, the largest dendritic growth rate can be obtained under the pressure between 200 and 250 MPa, while the growth rate decreases with a further increase of pressure.
基金Project(20131083) supported by the Doctoral Starting up Foundation of Liaoning Province,ClhinaProject(LT201304) supported by the Program for Liaoning Innovative Research Team in University,ChinaProject(2013201018) supported by the Key Technologies Research and Development Program of Liaoning Province,China
文摘The structural stability, electronic structures, elastic properties and thermodynamic properties of the main binary phases Mg_（17）Al_（12）, Al_2Ca, Mg_2 Sn and Mg_2 Ca in Mg-Al-Ca-Sn alloy were determined from the first-principles calculation. The calculated lattice parameters are in good agreement with the experimental and literature values. The calculated heats of formation and cohesive energies show that Al_2Ca has the strongest alloying ability and structural stability. The densities of states（DOS）, Mulliken electron occupation number, metallicity and charge density difference of these compounds are given. The elastic constants of Mg_（17）Al_（12）, Al_2Ca, Mg_2 Sn and Mg_2 Ca phases are calculated, and the bulk moduli, shear moduli, elastic moduli and Poisson ratio are derived. The calculations of thermodynamic properties show that the Gibbs free energies of Al_2Ca and Mg_2 Sn are lower than that of Mg_（17）Al_（12）, which indicates that Al_2Ca and Mg_2 Sn are more stable than Mg_（17）Al_（12） phase. Hence, the heat resistance of Mg-Al-based alloys can be improved by adding Ca and Sn additions.
基金the Shaanxi Provincial Natural Science Research Project(No.2003E111)Scientific research project of Education Department of Shaanxi Province(No.07JK358)the Industrialization Cultivation Project of Education Department of Shaanxi Province(No.04JC24).
文摘Directionally solidified binary Mg-Al eutectic alloy wires of approximately 5 mm in diameter were produced by the Ohno continuous casting （OCC） process and the microstructure was examined. It was found that the wires possess obvious unidirectional growth characteristic along its axial direction. The microstructure consists of parallel columnar grains that resulted from the competitive growth of equiaxed grains solidified on the head of dummy bar. Each columnar grain comprises regular eutectic a-Mg and β-Mg17 Al12 phases, which grew along the axial direction of the wires. The morphology of the eutectic is mainly lamellar, meanwhile rod eutectic exists. The formation of rod eutectic was attributed to the ＂bridging effect＂ caused by incidental elements in the alloy.
文摘The effect of rare earths （RE） ranging from 0.1% to 1.2%（mass fraction） on hot cracking resistant property of Mg-Al alloys was investigated. The results show that hot cracking resistant property of Mg-Al alloys remarkably declines with an increase of RE addition. The causes of the decline are as follows： First, grain coarsening of Mg-Al alloys caused by RE addition reduces the fracture strain required for hot crack initiation. Second, RE reduces the eutectic microstructure of Mg- Al alloys, and as a result, shortens the time that the feeding channel remains open, making it difficult to feed the alloy. Furthermore, RE elevates the eutectic reaction temperature, which leads to the decrease in the strength of the interdendritic liquid film at the late stage of solidification. Third, when a-Mg dendrites form continuous skeletons, the interdendritic Al11 RE3 phase tends to block the feeding channels and increases the difficulty of feeding. Last, the shrinkage ratio discrepancy between Al11RE3 phases and α-Mg matrix is prone to cause shrinkage stress and promote hot crack initiation.
基金financially supported by the National Natural Science Foundation of China(Nos.U1710254,51904205,51904206)Science and Technology Foundation of State Key laboratory(No.6142909180205)+4 种基金Taiyuan City Science and Technology Major Projects(No.170203)Shanxi Province Science and Technology Major Projects(Nos.MC2016-01,20181101008)the Natural Science Foundation of Shanxi Province(Nos.201801D221221,201801D221130 and 201801D221346)Key Projects of Shanxi Province Key Research and Development Plan(No.201703D111003)the China Postdoctoral Science Foundation(Nos.2018M641680,2018M641681)。
文摘The corrugated + flat rolling(CFR) and traditional rolling(TR) methods were used to prepare Mg/Al clad plates using AZ31 B Mg and 5052 Al plates, and the interface morphologies and mechanical properties of the resulting clad plates were compared. Examination of the microstructures of the plates showed that the TRed Mg/Al clad plate presented a straight interface, while a corrugated interface containing fractured intermetallic particulates was observed for the CFRed plate due to the inhomogeneous strain induced by the corrugated roller. During the CFR process, the corrugated roller can accelerate the rupture of the substrate work-hardening layers and facilitate the mutual extrusion of fresh metals to enhance the interface bonding. Compared with the traditional basal texture of the Mg alloy, the CFR process can change the texture morphology, thereby enhancing the plastic deformation ability of the Mg plate. Tensile tests showed that the CFRed Mg/Al clad plate exhibited a higher ultimate tensile strength(UTS, 316 MPa), which was~ 8% higher than that of the TRed plate(293 MPa). In addition, the bending curve of the CFRed clad plate was smooth and there was no stress sudden drop phenomenon in the bending process. The higher UTS and excellent bending properties of the CFRed clad plate could be attributed to the enhanced coordinated deformation ability of the substrates induced by the corrugated interface, grain refinement, and the change in the Mg alloy texture morphology.
基金Supported by the Development and Reform Commission of Fujian Province and Talent Foundation of Fuzhou University
文摘Mg-Al spinel is synthesized by using industrial waste-residue and basic magnesium carbonate in the aluminum factory as the main raw materials. The influence of sintering temperature on crystalline structure and microstructure of Mg-Al spinel has been mainly discussed. The crystalline structure of sample is characterized by using XRD, SEM and relevant analytical software. The experimental results show that compared to the conventional synthetic method, the application of waste aluminum slag as the raw material can greatly decrease the synthetic tem-perature. The content of Mg-Al spinel first increases and then decreases with the rise of sintering temperature, and its purity can reach as high as 96wt% at 1550 ℃, which is therefore determined to be the optimum synthetic temperature. SEM observations demonstrate that as the rise of sintering temperature, the grain of Mg-Al spinel grows up obviously with typical octahedral characteristic appearance.
基金Project supported by Beijing Municipal Science & Technology Research Project (Y0405004040211)
文摘Small addition of mischmetal （MM） into aluminum alloys can lead to grain refinement. However, it is still uncertain whether the same effect applies to Mg-Al alloys. This work indicated that small amount of mischmetal addition ranging from 0.1% to 1.2% （mass fraction） did not cause grain refinement in Mg-Al alloys. On the contrary, they tended to coarsen the grains. When added into Mg-Al alloys, MM reacted preferentially with Al to form Al11 MM3 phase. As Al11 MM3 phase mainly distributed within α-Mg grains than at grain boundaries, it had little effect in restricting grain growth. In addition, MM reacted with Al8（Mn, Fe）5 or ε-AlMn particles to form Al-MM-Mn compounds, thus it reduced the amount of heterogeneous nuclei in the melt and resulted in remarkable grain coarsening.
基金supported by the National Natural Science Foundation of China(NSFC,Grant Nos.U1902220,51674166,51074106 and 50674067)the National Key Research and Development Program of China(Grant No.2016YFB0301001)。
文摘This work investigated the microstructure and impact behavior of Mg-4Al-5RE-xGd(RE represents La-Ce mischmetal;x=0,0.2,0.7 wt.%)alloys cast by high-pressure die casting(HPDC),permanent mold casting(PMC),and sand casting(SC)techniques.The results indicated that with increasing Gd content,the grain sizes of the HPDC alloy had a slight change,but the grains of the PMC and SC alloys were significantly refined.Besides,the acicular Al_(11)RE_(3)phase was modified into the short-rod shape under the three casting conditions.The impact toughness of the studied alloy was mainly dominated by the absorbed energy during the crack initiation.With increasing Gd content,the impact toughness of the studied alloy monotonically increased due to the lower tendency of the modified second phase toward crack initiation.The impact stress was higher than the tensile stress,exhibiting a strain rate sensitivity for the mechanical response;however,the HPDC alloy had an inconsistent strain rate sensitivity during the impact event due to the transformation of the deformation mechanism from twinning to slip with increasing strain.Abundant dimples covered the fracture surface of the fine-grained HPDC alloys,indicating a typical ductile fracture.Nevertheless,due to the deficient{1012}twinning activity and the suppressed grain boundary sliding during the impact event,the HPDC alloys showed insufficient plastic deformation capacity.
基金supported by the U.S.Department of Energy,Office of Basic Energy Sciences,Division of Materials Sciences and Engineering under Award#DE-SC0008637 as part of the Center for PRedictive Integrated Materials Science(PRISMS Center)at the University of Michigan。
文摘In situ tensile testing in a scanning electron microscope(SEM)in conjunction with high-resolution electron backscatter diffraction(HR-EBSD)under load was used to characterize the evolution of geometrically necessary dislocation(GND)densities at individual grain boundaries as a function of applied strain in a polycrystalline Mg-4Al alloy.The increase in GND density was investigated at plastic strains of 0%,0.6%,2.2%,3.3% from the area including 76 grains and correlated with(i)geometric compatibility between slip systems across grain boundaries,and(ii)plastic incompatibility.We develop expressions for the grain boundary GND density evolution as a function of plastic strain and plastic incompatibility,from which uniaxial tensile stress-strain response of polycrystalline Mg-4Al are computed and compared with experimental measurement.The findings in this study contribute to understanding the mechanisms governing the strain hardening response of single-phase polycrystalline alloys and more reliable prediction of mechanical behaviors in diverse microstructures.
