The particle mixing was studied in a cylindrical stirred tank with elliptical dished bottom by experiments and simulations.The impeller types used were double helical ribbon(HR) + bottom HR,pitched blade ribbon + bott...The particle mixing was studied in a cylindrical stirred tank with elliptical dished bottom by experiments and simulations.The impeller types used were double helical ribbon(HR) + bottom HR,pitched blade ribbon + bottom HR,inner and outer HR + bottom HR,and pitched blade ribbon + Pfaudler + bottom HR labeled as impellers Ⅰ to Ⅳ,respectively.The quantitative correlations among the rotational speed,fill level and power consumption for impeller Ⅰ and impeller Ⅱ were obtained by experiments to validate the discrete element method(DEM) simulations.The particle mixing at different operating conditions was simulated via DEM simulations to calculate the mixing index using the Lacey method,which is a statistical method to provide a mathematical understanding of the mixing state in a binary mixture.The simulation results reveal that as the rotational speed increases,the final mixing index increases,and as the fill level increases,the final mixing index decreases.At the same operating conditions,impeller Ⅲ is the optimal combination,which provides the highest mixing index at the same revolutions.展开更多
The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of...The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method （DEM）. And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.展开更多
The exact measurement of the fill level is the key and basic problem for automatic control and optimized operation of the coal pulverizing system. Because the ball mill pulverizing system is non-linearity, long time d...The exact measurement of the fill level is the key and basic problem for automatic control and optimized operation of the coal pulverizing system. Because the ball mill pulverizing system is non-linearity, long time delay and time-varying, the reliable and effective method for measuring the fill level was lacked at present. In order to reduce the influence by various factors on measuring the fill level and improve the measuring accuracy of the fill level, a novel characteristic variable is proposed. A set of wireless transmission device was designed to record vibration signals, and an accelerometer with high accuracy and large measuring range was mounted directly on the mill shell to pick up the vibration signals from the mill shell. A series of data acquisition experiments under various ball load and water content of coal conditions were conducted in an industrial mill to investigate the relationship between the fill level and the angular position of the maximum vibration point of the mill shell through the analysis of the vibration signals. The analytical result of test data clearly show that the angular position of the maximum vibration point on the mill shell decreases as the fill level increases. At the same time, comparing with the traditional characteristic variable, the feature variable of the fill level proposed in this paper is not subject to the effect of the ball load and water content of coal, which provides a new solution and reliable basis for the accurate measurement of the fill level.展开更多
文摘The particle mixing was studied in a cylindrical stirred tank with elliptical dished bottom by experiments and simulations.The impeller types used were double helical ribbon(HR) + bottom HR,pitched blade ribbon + bottom HR,inner and outer HR + bottom HR,and pitched blade ribbon + Pfaudler + bottom HR labeled as impellers Ⅰ to Ⅳ,respectively.The quantitative correlations among the rotational speed,fill level and power consumption for impeller Ⅰ and impeller Ⅱ were obtained by experiments to validate the discrete element method(DEM) simulations.The particle mixing at different operating conditions was simulated via DEM simulations to calculate the mixing index using the Lacey method,which is a statistical method to provide a mathematical understanding of the mixing state in a binary mixture.The simulation results reveal that as the rotational speed increases,the final mixing index increases,and as the fill level increases,the final mixing index decreases.At the same operating conditions,impeller Ⅲ is the optimal combination,which provides the highest mixing index at the same revolutions.
基金supported by National Natural Science Foundation of China (Grant No. 50775035)New Doctor Teacher Foundation of Southeast University of China (Grant No. 9202000024)
文摘The accurate measurement of the fill level in the ball mill has not been resolved because of the interplay of many variable factors, which led the mill to be operated under the uneconomical condition and lost a lot of energy. At present, some methods, such as vibration method and acoustic method, have been applied for measuring the fill level by the researchers. Aiming at the problem of the traditional methods for measuring the fill level, that is, the feature variables of the fill level suffer the influences of the ball load and the water content of the coal, a novel method to measure the fill level is proposed and a possible relation between the fill level and the angular position of the maximum vibration point on the mill shell is investigated. The angular positions of the maximum vibration point on the mill shell for different fill level cases are calculated theoretically under two assumptions, respectively. Meanwhile the charge motions of the mill for different fill level cases are simulated with the discrete element method （DEM）. And the simulation results are verified by comparing the motion trajectories of steel balls and power draft of the mill. The simulated movement trajectories of the outmost layer steel balls in the mill are monitored and analyzed to obtain the angular positions of the maximum vibration point on the mill shell. Both the results of the theoretical calculation and the 3D DEM simulation show that the position of the maximum vibration point on the mill shell moves to a lower angular positions as the fill level decreasing, which provides a new idea for measuring the filllevel accurately.
基金supported by National Natural Science Foundation of China (Grant No. 51005047, 51075070)Production and Research Joint Innovation Fund of Jiangsu Province (Grant No. BY2009152)New Doctor Teacher Foundation of Southeast University of China (Grant No. 9202000024)
文摘The exact measurement of the fill level is the key and basic problem for automatic control and optimized operation of the coal pulverizing system. Because the ball mill pulverizing system is non-linearity, long time delay and time-varying, the reliable and effective method for measuring the fill level was lacked at present. In order to reduce the influence by various factors on measuring the fill level and improve the measuring accuracy of the fill level, a novel characteristic variable is proposed. A set of wireless transmission device was designed to record vibration signals, and an accelerometer with high accuracy and large measuring range was mounted directly on the mill shell to pick up the vibration signals from the mill shell. A series of data acquisition experiments under various ball load and water content of coal conditions were conducted in an industrial mill to investigate the relationship between the fill level and the angular position of the maximum vibration point of the mill shell through the analysis of the vibration signals. The analytical result of test data clearly show that the angular position of the maximum vibration point on the mill shell decreases as the fill level increases. At the same time, comparing with the traditional characteristic variable, the feature variable of the fill level proposed in this paper is not subject to the effect of the ball load and water content of coal, which provides a new solution and reliable basis for the accurate measurement of the fill level.
