A pilot study was conducted to produce high performance green ceramsite by using sewage sludge, fly ash and silt. According to the theory of Riley, the proportions of raw materials were chosen to perform the sintering...A pilot study was conducted to produce high performance green ceramsite by using sewage sludge, fly ash and silt. According to the theory of Riley, the proportions of raw materials were chosen to perform the sintering experiments. Thereby, the optimum proportion of sludge, fly ash and silt and sintering parameters were determined. The microstructure of the optimized mixture and the leaching of heavy metal elements were also analyzed. The lab testing results show that sintering parameters have significant impact on the performance of ceramsite. For solid waste ceramsite with high loss of ignition, inadequate pre-burning process lowers the strength and increases the water absorption. Low water absorption can be achieved by the enameled surface and closed pore structure. The high performance green ceramsite has the density grade of 700, water absorption of 6% and compressive strength of 6.6 MPa. The ceramsite is mainly composed of cristobalite and mullite. The leaching of heavy metal elements from the solid waste ceramsite are lower than the limits required by the national standard. This study shows that the utilization of solid waste ceramsite as the light Weight aggregate is feasible and safe.展开更多
Effect of two-stage sintering parameters such as heating rate, top sintering temperature and holding time, sintering temperature and holding time at the second stage on relative density, transverse rupture strength(TR...Effect of two-stage sintering parameters such as heating rate, top sintering temperature and holding time, sintering temperature and holding time at the second stage on relative density, transverse rupture strength(TRS) and microstructures of powder injection molded Ti(C, N)-based cermets were investigated, by means of Archimedes’s method, three-point bending test and micrographic analysis. The results show that the optimum sintering cycle for powder injection molded Ti(C, N)-based cermets comprises rapid heating (10℃/min) at low temperatures, slow heating (5℃/min) at intermediate temperatures, holding at the highest sintering temperature (1420℃) for a short time (10min), and holding at the second stage (1360℃) for a longer time (6h) to avoid grain coarsening, and that its TRS reaches 624MPa, and there are little pores in their microstructures.展开更多
基金the National Natural Science Foundation of China (No.51078189)the K.C.Wong Magna Fund in Ningbo University and Zhejiang Province Energy Conservation Innovative Team Project in Building (No.2009R50022)
文摘A pilot study was conducted to produce high performance green ceramsite by using sewage sludge, fly ash and silt. According to the theory of Riley, the proportions of raw materials were chosen to perform the sintering experiments. Thereby, the optimum proportion of sludge, fly ash and silt and sintering parameters were determined. The microstructure of the optimized mixture and the leaching of heavy metal elements were also analyzed. The lab testing results show that sintering parameters have significant impact on the performance of ceramsite. For solid waste ceramsite with high loss of ignition, inadequate pre-burning process lowers the strength and increases the water absorption. Low water absorption can be achieved by the enameled surface and closed pore structure. The high performance green ceramsite has the density grade of 700, water absorption of 6% and compressive strength of 6.6 MPa. The ceramsite is mainly composed of cristobalite and mullite. The leaching of heavy metal elements from the solid waste ceramsite are lower than the limits required by the national standard. This study shows that the utilization of solid waste ceramsite as the light Weight aggregate is feasible and safe.
文摘Effect of two-stage sintering parameters such as heating rate, top sintering temperature and holding time, sintering temperature and holding time at the second stage on relative density, transverse rupture strength(TRS) and microstructures of powder injection molded Ti(C, N)-based cermets were investigated, by means of Archimedes’s method, three-point bending test and micrographic analysis. The results show that the optimum sintering cycle for powder injection molded Ti(C, N)-based cermets comprises rapid heating (10℃/min) at low temperatures, slow heating (5℃/min) at intermediate temperatures, holding at the highest sintering temperature (1420℃) for a short time (10min), and holding at the second stage (1360℃) for a longer time (6h) to avoid grain coarsening, and that its TRS reaches 624MPa, and there are little pores in their microstructures.