This paper presents a new thermomechanical model of friction stir welding which is capable of simulating the three major steps of friction stir welding （FSW） process, i.e., plunge, dwell, and travel stages. A rate-d...This paper presents a new thermomechanical model of friction stir welding which is capable of simulating the three major steps of friction stir welding （FSW） process, i.e., plunge, dwell, and travel stages. A rate-dependent Johnson- Cook constitutive model is chosen to capture elasto-plastic work deformations during FSW. Two different weld schedules （i.e., plunge rate, rotational speed, and weld speed） are validated by comparing simulated temperature profiles with experimental results. Based on this model, the influences of various welding parameters on temperatures and energy generation during the welding process are investigated. Numerical results show that maximum temperature in FSW process increases with the decrease in plunge rate, and the frictional energy increases almost linearly with respect to time for different rotational speeds. Furthermore, low rotational speeds cause inadequate temperature distribution due to low frictional and plastic dissipation energy which eventually results in weld defects. When both the weld speed and rotational speed are increased, the contribution of plastic dissipation energy increases significantly and improved weld quality can be expected.展开更多
To determine the time-independent constitutive modeling for porous and multi- phase nanocrystalline materials and understand the effects of grain size and porosity on their mechanical behavior, each phase was treated ...To determine the time-independent constitutive modeling for porous and multi- phase nanocrystalline materials and understand the effects of grain size and porosity on their mechanical behavior, each phase was treated as a mixture of grain interior and grain bound- ary, and pores were taken as a single phase, then Budiansky＇s self-consistent method was used to calculate the Young＇s modulus of porous, possible multi-phase, nanocrystalline materials, the prediction being in good agreement with the results in the literature. Further, the established method is extended to simulate the constitutive relations of porous and possible multi-phase nanocrystalline materials with small plastic deformation in conjunction with the secant-moduli approach and iso-strain assumption. Comparisons between the experimental grain size and porosity dependent mechanical data and the corresponding predictions using the established model show that it appears to be capable of describing the time-independent mechanical behaviors for porous and multi-phase nanocrystalline materials in a small plastic strain range. Further discussion on the modification factor, the advantages and limitations of the model developed were present.展开更多
基金financial support provided by Louisiana Economic Development Assistantship (EDA) programpartially supported by NASA through the NASA-SLS Grant # NNM13AA02G
文摘This paper presents a new thermomechanical model of friction stir welding which is capable of simulating the three major steps of friction stir welding （FSW） process, i.e., plunge, dwell, and travel stages. A rate-dependent Johnson- Cook constitutive model is chosen to capture elasto-plastic work deformations during FSW. Two different weld schedules （i.e., plunge rate, rotational speed, and weld speed） are validated by comparing simulated temperature profiles with experimental results. Based on this model, the influences of various welding parameters on temperatures and energy generation during the welding process are investigated. Numerical results show that maximum temperature in FSW process increases with the decrease in plunge rate, and the frictional energy increases almost linearly with respect to time for different rotational speeds. Furthermore, low rotational speeds cause inadequate temperature distribution due to low frictional and plastic dissipation energy which eventually results in weld defects. When both the weld speed and rotational speed are increased, the contribution of plastic dissipation energy increases significantly and improved weld quality can be expected.
基金Project supported by the National Natural Science Foundation of China (No. 10502025)Fok Ying Tong Education Foundation (No.101005)University Foundation of Jiangsu Province (No.05KJB1300421)
文摘To determine the time-independent constitutive modeling for porous and multi- phase nanocrystalline materials and understand the effects of grain size and porosity on their mechanical behavior, each phase was treated as a mixture of grain interior and grain bound- ary, and pores were taken as a single phase, then Budiansky＇s self-consistent method was used to calculate the Young＇s modulus of porous, possible multi-phase, nanocrystalline materials, the prediction being in good agreement with the results in the literature. Further, the established method is extended to simulate the constitutive relations of porous and possible multi-phase nanocrystalline materials with small plastic deformation in conjunction with the secant-moduli approach and iso-strain assumption. Comparisons between the experimental grain size and porosity dependent mechanical data and the corresponding predictions using the established model show that it appears to be capable of describing the time-independent mechanical behaviors for porous and multi-phase nanocrystalline materials in a small plastic strain range. Further discussion on the modification factor, the advantages and limitations of the model developed were present.
