Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemic...Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resistance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.展开更多
A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas...A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas bubbling in Fe-Cr-Mn-Mo series alloys was carried out in MoSi2 resistance furnace and air induction furnace under normal atmospheric conditions. The results showed that nitrogen alloying could be accelerated by increasing nitrogen gas flow rate, prolonging residence time of bubbles, increasing gas/molten steel interfaces, and decreasing the sulphur and oxygen contents in molten steel. Nitrogen content of 0.69% in 18Crl8Mn was obtained using air induction furnace by bubbling of nitrogen gas from porous plug. In addition, the nickel-free, high nitrogen austenitic stainless steels with sound and compact macrostructure had been produced in the laboratory using vacuum induction furnace and electroslag remelting furnace under nitrogen atmosphere by the addition of nitrided alloy with the maximum nitrogen content of 0.81%. Pores were observed in the ingots obtained by melting and casting in vacuum induction furnace with the addition of nitrided ferroalloys and under nitrogen atmosphere. After electroslag remelting of the cast ingots, they were all sound and were free of pores. The yield of nitrogen increased with the decrease of melting rate in the ESR process. Due to electroslag remelting under nitrogen atmosphere and the consequential addition of aluminum as deoxidizer to the slag, the loss of manganese decreased obviously. There existed mainly irregular Al2O3 inclusions and MnS inclusions in ESR ingots, and the size of most of the inclusions was less than 5 um. After homogenization of the hot rolled plate at 1 150℃ × 1 h followed by water quenching, the microstructure consisted of homogeneous austenite.展开更多
The fine grained structures of nickel-free high nitrogen austenitic stainless steels had been obtained by means of cold rolling and subsequent annealing. The relationship between microstructure and mechanical properti...The fine grained structures of nickel-free high nitrogen austenitic stainless steels had been obtained by means of cold rolling and subsequent annealing. The relationship between microstructure and mechanical properties and gain size of nickel-free high nitrogen austenitic stainless steels was examined. High strength and good ductility of the steel were found. In the grain size range, the Hall-Petch dependency for yield stress, tensile strength, and hardness was valid for grain size ranges for the nickel-free high nitrogen austenitic stainless steel. In the present study, the ductility of cold rolled nickel-free high nitrogen austenitic stainless steel decreased with annealing time when the grain size was refined. The fracture surfaces of the tensile specimens in the grain size range were covered with dimples as usually seen in a ductile fracture mode.展开更多
High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grad...High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.展开更多
The solution-treated (ST) condition and aging precipitation behavior of 18Cr-16Mn-2Mo-1.1N high nitrogen austenitic stainless steel (HNS) were investigated by optical microscope (OM), scanning electron microscope (SEM...The solution-treated (ST) condition and aging precipitation behavior of 18Cr-16Mn-2Mo-1.1N high nitrogen austenitic stainless steel (HNS) were investigated by optical microscope (OM), scanning electron microscope (SEM), and transmission electron microscope (TEM). The results show that the ST condition of 18Cr-16Mn-2Mo-1.1N HNS with wN above 1% is identified as 1100 ℃ for 90 min, followed by water quenching to make sure the secondary phases completely dissolve into austenitic matrix and prevent the grains coarsening too much. Initial time-temperature-precipitation (TTP) curve of aged 18Cr-16Mn-2Mo-1.1N HNS which starts with precipitation of 0.05% in volume fraction is defined and the 'nose' temperature of precipitation is found to be 850 ℃ with an incubation period of 1 min. Hexagonal intergranular and cellular Cr2N with a=0.478 nm and c=0.444 nm precipitates gradually increase in the isothermal aging treatment. The matrix nitrogen depletion due to the intergranular and a few cellular Cr2N precipitates induces the decay of Vickers hardness, and the increment of cellular Cr2N causes the increase in the values. Impact toughness presents a monotonic decrease and SEM morphologies show the leading brittle intergranular fracture. The ultimate tensile strength (UTS), yield strength (YS) and elongation (El) deteriorate obviously. Stress concentration occurs when the matrix dislocations pile up at the interfaces of precipitation and matrix, and the interfacial dislocations may become precursors to the misfit dislocations, which can form small cleavage facets and accelerate the formation of cracks.展开更多
The precipitation behavior of Cr2 N during isothermal aging in the temperature range from 700 ℃ to 950 ℃ in Fe-18Cr-12Mn-0.48N (in mass percent) high nitrogen austenitic stainless steel, including morphology and c...The precipitation behavior of Cr2 N during isothermal aging in the temperature range from 700 ℃ to 950 ℃ in Fe-18Cr-12Mn-0.48N (in mass percent) high nitrogen austenitic stainless steel, including morphology and content of precipitate, was investigated using optical microscopy, scanning electron microscopy, and transmission electron microscopy. The isothermal precipitation kinetics curve of Cr2 N and the corresponding precipitation activation energy were obtained. The results show that Cr2N phase precipitates in a cellular way and its morphology is transformed from initial granular precipitates to lamellar ones in the cell with increasing aging time. The nose temperature of Cr2 N precipitation is about 800 ℃, with a corresponding incubation period of 30 min, and the ceiling temperature of Cr2N precipitation is 950℃. The diffusionactivation energy of Cr2 N precipitation is 296 kJ/mol.展开更多
基金supported by the National Natural Science Foundation of China and Baosteel Group Corporation (No.50534010)
文摘Pitting corrosion and crevice corrosion behaviors of high nitrogen austenitic stainless steels (HNSS) were investigated by electrochemical and immersion testing methods in chloride solution, respectively. The chemical constitution and composition in the depth of passive films formed on HNSS were analyzed by X-ray photoelectron spectrum (XPS). HNSS has excellent pitting and crevice corrosion resistance compared to 316L stainless steel. With increasing the nitrogen content in steels, pitting potentials and critical pitting temperature (CPT) increase, and the maximum, average pit depths and average weight loss decrease. The CPT of HNSS is correlated with the alloying element content through the measure of alloying for resistance to corrosion (MARC). The MARC can be expressed as an equation of CPT=2.55MARC-29. XPS results show that HNSS exhibiting excellent corrosion resistance is attributed to the enrichment of nitrogen on the surface of passive films, which forms ammonium ions increasing the local pH value and facilitating repassivation, and the synergistic effects of molybdenum and nitrogen.
基金Item Sponsored by National Natural Science Foundation of China(50534010)
文摘A simple and feasible method for the production of high nitrogen austenitic stainless steels involves nitrogen gas alloying and adding nitrided ferroalloys under normal atmospheric conditions. Alloying by nitrogen gas bubbling in Fe-Cr-Mn-Mo series alloys was carried out in MoSi2 resistance furnace and air induction furnace under normal atmospheric conditions. The results showed that nitrogen alloying could be accelerated by increasing nitrogen gas flow rate, prolonging residence time of bubbles, increasing gas/molten steel interfaces, and decreasing the sulphur and oxygen contents in molten steel. Nitrogen content of 0.69% in 18Crl8Mn was obtained using air induction furnace by bubbling of nitrogen gas from porous plug. In addition, the nickel-free, high nitrogen austenitic stainless steels with sound and compact macrostructure had been produced in the laboratory using vacuum induction furnace and electroslag remelting furnace under nitrogen atmosphere by the addition of nitrided alloy with the maximum nitrogen content of 0.81%. Pores were observed in the ingots obtained by melting and casting in vacuum induction furnace with the addition of nitrided ferroalloys and under nitrogen atmosphere. After electroslag remelting of the cast ingots, they were all sound and were free of pores. The yield of nitrogen increased with the decrease of melting rate in the ESR process. Due to electroslag remelting under nitrogen atmosphere and the consequential addition of aluminum as deoxidizer to the slag, the loss of manganese decreased obviously. There existed mainly irregular Al2O3 inclusions and MnS inclusions in ESR ingots, and the size of most of the inclusions was less than 5 um. After homogenization of the hot rolled plate at 1 150℃ × 1 h followed by water quenching, the microstructure consisted of homogeneous austenite.
基金Item Sponsored by Key Program of National Natural Science Foundation of China (50534010)
文摘The fine grained structures of nickel-free high nitrogen austenitic stainless steels had been obtained by means of cold rolling and subsequent annealing. The relationship between microstructure and mechanical properties and gain size of nickel-free high nitrogen austenitic stainless steels was examined. High strength and good ductility of the steel were found. In the grain size range, the Hall-Petch dependency for yield stress, tensile strength, and hardness was valid for grain size ranges for the nickel-free high nitrogen austenitic stainless steel. In the present study, the ductility of cold rolled nickel-free high nitrogen austenitic stainless steel decreased with annealing time when the grain size was refined. The fracture surfaces of the tensile specimens in the grain size range were covered with dimples as usually seen in a ductile fracture mode.
文摘High nitrogen stainless steel(HNS) is a nickel free austenitic stainless steel that is used as a structural component in defence applications for manufacturing battle tanks as a replacement of the existing armour grade steel owing to its low cost, excellent mechanical properties and better corrosion resistance.Conventional fusion welding causes problems like nitrogen desorption, solidification cracking in weld zone, liquation cracking in heat affected zone, nitrogen induced porosity and poor mechanical properties.The above problems can be overcome by proper selection and procedure of joining process. In the present work, an attempt has been made to correlate the microstructural changes with mechanical properties of fusion and solid state welds of high nitrogen steel. Shielded metal arc welding(SMAW), gas tungsten arc welding(GTAW), electron beam welding(EBW) and friction stir welding(FSW) processes were used in the present work. Optical microscopy, scanning electron microscopy and electron backscatter diffraction were used to characterize microstructural changes. Hardness, tensile and bend tests were performed to evaluate the mechanical properties of welds. The results of the present investigation established that fully austenitic dendritic structure was found in welds of SMAW. Reverted austenite pools in the martensite matrix in weld zone and unmixed zones near the fusion boundary were observed in GTA welds. Discontinuous ferrite network in austenite matrix was observed in electron beam welds.Fine recrystallized austenite grain structure was observed in the nugget zone of friction stir welds.Improved mechanical properties are obtained in friction stir welds when compared to fusion welds. This is attributed to the refined microstructure consisting of equiaxed and homogenous austenite grains.
基金Item Sponsored by Key Program of National Science Foundation of China(50534010)Fundamental Research Funds for Central Universities of China(N100402015)
文摘The solution-treated (ST) condition and aging precipitation behavior of 18Cr-16Mn-2Mo-1.1N high nitrogen austenitic stainless steel (HNS) were investigated by optical microscope (OM), scanning electron microscope (SEM), and transmission electron microscope (TEM). The results show that the ST condition of 18Cr-16Mn-2Mo-1.1N HNS with wN above 1% is identified as 1100 ℃ for 90 min, followed by water quenching to make sure the secondary phases completely dissolve into austenitic matrix and prevent the grains coarsening too much. Initial time-temperature-precipitation (TTP) curve of aged 18Cr-16Mn-2Mo-1.1N HNS which starts with precipitation of 0.05% in volume fraction is defined and the 'nose' temperature of precipitation is found to be 850 ℃ with an incubation period of 1 min. Hexagonal intergranular and cellular Cr2N with a=0.478 nm and c=0.444 nm precipitates gradually increase in the isothermal aging treatment. The matrix nitrogen depletion due to the intergranular and a few cellular Cr2N precipitates induces the decay of Vickers hardness, and the increment of cellular Cr2N causes the increase in the values. Impact toughness presents a monotonic decrease and SEM morphologies show the leading brittle intergranular fracture. The ultimate tensile strength (UTS), yield strength (YS) and elongation (El) deteriorate obviously. Stress concentration occurs when the matrix dislocations pile up at the interfaces of precipitation and matrix, and the interfacial dislocations may become precursors to the misfit dislocations, which can form small cleavage facets and accelerate the formation of cracks.
基金Item Sponsored by National Basic Research Programof China(2004CB619103)National Natural Science Foundation of China(50534010)
文摘The precipitation behavior of Cr2 N during isothermal aging in the temperature range from 700 ℃ to 950 ℃ in Fe-18Cr-12Mn-0.48N (in mass percent) high nitrogen austenitic stainless steel, including morphology and content of precipitate, was investigated using optical microscopy, scanning electron microscopy, and transmission electron microscopy. The isothermal precipitation kinetics curve of Cr2 N and the corresponding precipitation activation energy were obtained. The results show that Cr2N phase precipitates in a cellular way and its morphology is transformed from initial granular precipitates to lamellar ones in the cell with increasing aging time. The nose temperature of Cr2 N precipitation is about 800 ℃, with a corresponding incubation period of 30 min, and the ceiling temperature of Cr2N precipitation is 950℃. The diffusionactivation energy of Cr2 N precipitation is 296 kJ/mol.