The laser provides a controllable means of supplying localized energy for solder joint formation and is a valuable tool in electronics manufacture.Diode laser soldering for fine pitch QFP devices were carried out with...The laser provides a controllable means of supplying localized energy for solder joint formation and is a valuable tool in electronics manufacture.Diode laser soldering for fine pitch QFP devices were carried out with Sn-Ag-Cu lead-free solder and Sn-Pb solder respectively,and the mechanical properties of micro-joints of the QFP devices were tested and studied by STR-1000 micro-joints tester.The results indicate that sound QFP micro-joints without bridging or solder ball are gained by means of diode laser soldering method with appropriate laser processing parameters,and the pitch of the QFP devices is as fine as to 0.4mm.Tensile strength of QFP micro-joints increases gradually with the increase of laser output power,the maximum tensile strength presents when the laser output power increase to a certain value.The results also indicate that the mechanical properties of QFP micro-joints soldered by diode laser soldering system are better than those of QFP micro-joints soldered by IR reflow soldering method.The experimental results may provide a theory guide for investigation of diode laser soldering.展开更多
In a laser butt joint welding process, it is required that the laser beam focus should be controlled to follow the weld joint path accurately. Small focus wandering off the weld joint may result in insufficient penetr...In a laser butt joint welding process, it is required that the laser beam focus should be controlled to follow the weld joint path accurately. Small focus wandering off the weld joint may result in insufficient penetration or unacceptable welds.Recognition of joint position offset, which describes the deviation between the laser beam focus and the weld joint, is important for adjusting the laser beam focus and obtaining high quality welds. A new method based on the magneto-optical（MO） imaging is applied to measure the micro weld joint whose gap is less than 0.2 mm. The weldments are excited by an external magnetic field, and an MO sensor based on principle of Faraday magneto effect is used to capture the weld joint images. A sequence of MO images which are tested under different magnetic field intensities and different weld joint widths are acquired. By analyzing the MO image characteristics and extracting the weld joint features, the influence of magnetic field intensity and weld joint width on the MO images and detection of weld joint position is observed and summarized.展开更多
基金supported by Nanjing University of Aeronautics and Astronautics Doctoral Dissertation Innovation and Excellence Producing Foundation of China (Grant No. BCXJ09-07)Jiangsu Provincial General Colleges and Universities Postgraduate Scientific Research Innovative Plan of China (Grant No. CX09B_074Z)the Six Kind Skilled Personnel Project of Jiangsu Province of China(Grant No. 06-E-020)
文摘The laser provides a controllable means of supplying localized energy for solder joint formation and is a valuable tool in electronics manufacture.Diode laser soldering for fine pitch QFP devices were carried out with Sn-Ag-Cu lead-free solder and Sn-Pb solder respectively,and the mechanical properties of micro-joints of the QFP devices were tested and studied by STR-1000 micro-joints tester.The results indicate that sound QFP micro-joints without bridging or solder ball are gained by means of diode laser soldering method with appropriate laser processing parameters,and the pitch of the QFP devices is as fine as to 0.4mm.Tensile strength of QFP micro-joints increases gradually with the increase of laser output power,the maximum tensile strength presents when the laser output power increase to a certain value.The results also indicate that the mechanical properties of QFP micro-joints soldered by diode laser soldering system are better than those of QFP micro-joints soldered by IR reflow soldering method.The experimental results may provide a theory guide for investigation of diode laser soldering.
基金Project supported by the National Natural Science Foundation of China(Grant No.51175095)the Natural Science Foundation of Guangdong Province,China(Grant No.10251009001000001)+1 种基金the Guangdong Provincial Project of Science and Technology Innovation of Discipline Construction,China(Grant No.2013KJCX0063)the Science and Technology Plan Project of Guangzhou City,China(Grant No.1563000554)
文摘In a laser butt joint welding process, it is required that the laser beam focus should be controlled to follow the weld joint path accurately. Small focus wandering off the weld joint may result in insufficient penetration or unacceptable welds.Recognition of joint position offset, which describes the deviation between the laser beam focus and the weld joint, is important for adjusting the laser beam focus and obtaining high quality welds. A new method based on the magneto-optical（MO） imaging is applied to measure the micro weld joint whose gap is less than 0.2 mm. The weldments are excited by an external magnetic field, and an MO sensor based on principle of Faraday magneto effect is used to capture the weld joint images. A sequence of MO images which are tested under different magnetic field intensities and different weld joint widths are acquired. By analyzing the MO image characteristics and extracting the weld joint features, the influence of magnetic field intensity and weld joint width on the MO images and detection of weld joint position is observed and summarized.
