The hot corrosion behaviors of as-cast and preoxidized Ni-xCr-6.8Al based alloys in the mixture of Na2SO4＋25% NaCl at 873 K were studied. The results show that the mass loss of Ni-xCr-6.8Al based alloys decreases wit...The hot corrosion behaviors of as-cast and preoxidized Ni-xCr-6.8Al based alloys in the mixture of Na2SO4＋25% NaCl at 873 K were studied. The results show that the mass loss of Ni-xCr-6.8Al based alloys decreases with the increase of Cr content. Preoxidation improves the resistance to corrosion regardless of the concentration of Cr. The kinetics of as-cast Ni-12Cr-6.8Al and Ni-16Cr-6.8Al based alloys fits the parabolic law well, while that of the as-cast Ni-20Cr-6.8Al based alloy fits the power law. The kinetics of all the preoxidized samples obey the logarithmic law. The mechanism of the as-cast alloys can be well explained by the acid-base melting model. The behavior of the preoxidized alloys is found to be mainly determined by the properties of the oxide layer formed during the preoxidation to a large extend.展开更多
Raman spectroscopy was used to measure Raman spectra of the inner SiC fibers and surface C-rich layers of SiC fibers, composite precursors and SiCf/Ni-Cr-Al composites. The residual stresses of the inner SiC fibers an...Raman spectroscopy was used to measure Raman spectra of the inner SiC fibers and surface C-rich layers of SiC fibers, composite precursors and SiCf/Ni-Cr-Al composites. The residual stresses of the inner SiC fibers and surface C-rich layers were calculated, and the effect of the(Al + Al_2O_3) diffusion barrier layer on the interfacial residual stress in the composites was analyzed in combination with the interface microstructure and energy disperse spectroscopy(EDS) elements lining maps. The results show that the existence of(Al + Al_2O_3) diffusion barrier improves the compatibility of the SiCf/Ni-Cr-Al interface,inhibits the adverse interfacial reaction, and relieves the residual stress inside SiC fibers and at the interface of composite material. Heat treatment can reduce the residual stress at the interface. As the heat treatment time increases, the residual stress at the interface decreases.展开更多
A Ni-7Cr-4Al（mass fraction, %） nanocomposite was fabricated by co-electrodeposition of Ni with Cr（40 nm） and Al（100 nm） nanoparticles from a nickel sulfate bath, and its oxidation at 800 °C in air and hot c...A Ni-7Cr-4Al（mass fraction, %） nanocomposite was fabricated by co-electrodeposition of Ni with Cr（40 nm） and Al（100 nm） nanoparticles from a nickel sulfate bath, and its oxidation at 800 °C in air and hot corrosion under molten 75% Na2SO4 ＋ 25% Na Cl salts（mass fraction） at 750 °C were investigated. For comparison, Ni-11 Cr nanocomposite and Ni-film were also investigated in order to elucidate the effect of Cr nanoparticles. The results indicate that Cr and Al nanoparticles are dispersed in the electrodeposited nanocrystalline Ni grains（in size range of 20-60 nm）. Ni-7Cr-4Al nanocomposite exhibits a dramatically increased oxidation resistance compared with Ni-11 Cr nanocomposite and Ni-film due to the fast formation of alumina scale, which also improves its hot corrosion resistance under molten 75% Na2SO4 ＋ 25% Na Cl salts.展开更多
The oxidation behaviors of two kinds of low segregation Ht-Cr-Al based superalloys have been studied between 1000-1100℃, and compared with that of general Mt-Cr-Al based superalloys. The results indicated that the si...The oxidation behaviors of two kinds of low segregation Ht-Cr-Al based superalloys have been studied between 1000-1100℃, and compared with that of general Mt-Cr-Al based superalloys. The results indicated that the simultaneous additions of 0.1 wt% S and 0. 1 wt% Zr to low segregation alloys increase the oxidation rate of Al2O3-forming alloy and improve the scale adherence. The addition of 0.1 wt% Zr can ,minimize the negative effects of S on the adherence of Al2O3 scale. Low amounts of S(≤50 ppm wt) have no obviously negative effects on the adherence of Cr2O3 scale formed on one of the low segregation superalloys.展开更多
The simulations of Cr atom substitution character during the formation of L12 and DO22 phases in Ni-Cr-Al alloy were performed at 873 K based on microscopic phase-field model. It is found that the substitution of Cr i...The simulations of Cr atom substitution character during the formation of L12 and DO22 phases in Ni-Cr-Al alloy were performed at 873 K based on microscopic phase-field model. It is found that the substitution of Cr is affected by Cr and Al contents and limits of occupation probabilities of Cr atom in L12 phase are present. The precipitate is single L12 phase when the component is less than the limit, Cr atoms substitute the Al sublattices in Ll2 phase, and both of atoms Al and Cr occupy the β-sites and complex phases Ni3（Al1-xCrx） are formed; Cr atoms enter Ni sites when Al and Cr contents exceed the limit, and substitute β-sites or both of α- and β-sites. The DO22 phase is formed at the boundary of Ll2 phase.展开更多
Ni-20Cr-0.6Al（molar fraction, %） alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical p...Ni-20Cr-0.6Al（molar fraction, %） alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical properties of alloys were examined using room tensile tests. The ultimate tensile strength of as-deposited and annealed films was 780MPa and 767MPa, respectively. Investigation of fracture surfaces from samples reveals that brittle fracture takes place along boundaries of columnar crystals formed on the substrate side, while the equiaxed dimples are dominant on the evaporation side. Oxide formation of Ni-20Cr-0.6Al alloy after 100h oxidation at 1000℃ in air was studied. The results indicate that a continuous and dense α-Al2O3 scale is formed after 100h oxidation for as-deposited alloy, while a complex oxide scale, consisting of the outer oxide layer of Cr2O3, NiO and NiCr2O4 and the inner oxide layer of Al2O3, forms for annealed alloy.展开更多
Simulations are performed on temporal evolution of atom morphology and ordering parameters of Ni-14.5 Cr-16.5 Al alloy during early precipitation process at different temperatures based on microscopic phase-field theo...Simulations are performed on temporal evolution of atom morphology and ordering parameters of Ni-14.5 Cr-16.5 Al alloy during early precipitation process at different temperatures based on microscopic phase-field theory; the relationship between precipitation sequence and mechanism of L12 and D022 structure and precipitation temperature are illuminated. The nonstoichiometric ordered L12 phases appear first with congruent ordering＋spinodal decomposition mechanism which is then followed by precipitation of D022 phases at ordering domain boundaries of L12 phases by spinodal decomposition mechanism at 1073 K and 1223 K. The nonstoichiometric L12 phases transform to stoichiometric ordering phases gradually. The incubation period of L12 and D022 phases is shorter at 1073 K than that 1223 K, and growth speed is higher at 1073 K. At 1373 K, L12 and D022 phases appear simultaneously by non-classical nucleation and growth mechanism. After that the particles of D022 phases diminish and disappear gradually; L12 phases grow and single L12 phases are remained at last.展开更多
基金Project (2009AA032601) supported by the National High-tech Research and Development Program of ChinaProject supported by the Postdoctoral Science Foundation of Central South University, China
文摘The hot corrosion behaviors of as-cast and preoxidized Ni-xCr-6.8Al based alloys in the mixture of Na2SO4＋25% NaCl at 873 K were studied. The results show that the mass loss of Ni-xCr-6.8Al based alloys decreases with the increase of Cr content. Preoxidation improves the resistance to corrosion regardless of the concentration of Cr. The kinetics of as-cast Ni-12Cr-6.8Al and Ni-16Cr-6.8Al based alloys fits the parabolic law well, while that of the as-cast Ni-20Cr-6.8Al based alloy fits the power law. The kinetics of all the preoxidized samples obey the logarithmic law. The mechanism of the as-cast alloys can be well explained by the acid-base melting model. The behavior of the preoxidized alloys is found to be mainly determined by the properties of the oxide layer formed during the preoxidation to a large extend.
基金supported by the National Natural Science Foundation of China(No.51371170)
文摘Raman spectroscopy was used to measure Raman spectra of the inner SiC fibers and surface C-rich layers of SiC fibers, composite precursors and SiCf/Ni-Cr-Al composites. The residual stresses of the inner SiC fibers and surface C-rich layers were calculated, and the effect of the(Al + Al_2O_3) diffusion barrier layer on the interfacial residual stress in the composites was analyzed in combination with the interface microstructure and energy disperse spectroscopy(EDS) elements lining maps. The results show that the existence of(Al + Al_2O_3) diffusion barrier improves the compatibility of the SiCf/Ni-Cr-Al interface,inhibits the adverse interfacial reaction, and relieves the residual stress inside SiC fibers and at the interface of composite material. Heat treatment can reduce the residual stress at the interface. As the heat treatment time increases, the residual stress at the interface decreases.
基金Project(11531319)supported by the Scientific Research Fund of Heilongjiang Provincial Education Department,China
文摘A Ni-7Cr-4Al（mass fraction, %） nanocomposite was fabricated by co-electrodeposition of Ni with Cr（40 nm） and Al（100 nm） nanoparticles from a nickel sulfate bath, and its oxidation at 800 °C in air and hot corrosion under molten 75% Na2SO4 ＋ 25% Na Cl salts（mass fraction） at 750 °C were investigated. For comparison, Ni-11 Cr nanocomposite and Ni-film were also investigated in order to elucidate the effect of Cr nanoparticles. The results indicate that Cr and Al nanoparticles are dispersed in the electrodeposited nanocrystalline Ni grains（in size range of 20-60 nm）. Ni-7Cr-4Al nanocomposite exhibits a dramatically increased oxidation resistance compared with Ni-11 Cr nanocomposite and Ni-film due to the fast formation of alumina scale, which also improves its hot corrosion resistance under molten 75% Na2SO4 ＋ 25% Na Cl salts.
文摘The oxidation behaviors of two kinds of low segregation Ht-Cr-Al based superalloys have been studied between 1000-1100℃, and compared with that of general Mt-Cr-Al based superalloys. The results indicated that the simultaneous additions of 0.1 wt% S and 0. 1 wt% Zr to low segregation alloys increase the oxidation rate of Al2O3-forming alloy and improve the scale adherence. The addition of 0.1 wt% Zr can ,minimize the negative effects of S on the adherence of Al2O3 scale. Low amounts of S(≤50 ppm wt) have no obviously negative effects on the adherence of Cr2O3 scale formed on one of the low segregation superalloys.
基金Project(50071046) supported by the National Natural Science Foundation of China
文摘The simulations of Cr atom substitution character during the formation of L12 and DO22 phases in Ni-Cr-Al alloy were performed at 873 K based on microscopic phase-field model. It is found that the substitution of Cr is affected by Cr and Al contents and limits of occupation probabilities of Cr atom in L12 phase are present. The precipitate is single L12 phase when the component is less than the limit, Cr atoms substitute the Al sublattices in Ll2 phase, and both of atoms Al and Cr occupy the β-sites and complex phases Ni3（Al1-xCrx） are formed; Cr atoms enter Ni sites when Al and Cr contents exceed the limit, and substitute β-sites or both of α- and β-sites. The DO22 phase is formed at the boundary of Ll2 phase.
文摘Ni-20Cr-0.6Al（molar fraction, %） alloy sheet with 0.2mm in thickness was deposited at 900℃ from a target of Ni-Cr-Al alloy by EB-PVD. The grain size of as-deposited alloy was less than 100nm. The mechanical properties of alloys were examined using room tensile tests. The ultimate tensile strength of as-deposited and annealed films was 780MPa and 767MPa, respectively. Investigation of fracture surfaces from samples reveals that brittle fracture takes place along boundaries of columnar crystals formed on the substrate side, while the equiaxed dimples are dominant on the evaporation side. Oxide formation of Ni-20Cr-0.6Al alloy after 100h oxidation at 1000℃ in air was studied. The results indicate that a continuous and dense α-Al2O3 scale is formed after 100h oxidation for as-deposited alloy, while a complex oxide scale, consisting of the outer oxide layer of Cr2O3, NiO and NiCr2O4 and the inner oxide layer of Al2O3, forms for annealed alloy.
基金This work was supported by the National Natural Science Foundation of China （Grant No. 50071046） the National High-Tech Research and Development Program of China （863 Program, No. 2002AA331051）.
文摘Simulations are performed on temporal evolution of atom morphology and ordering parameters of Ni-14.5 Cr-16.5 Al alloy during early precipitation process at different temperatures based on microscopic phase-field theory; the relationship between precipitation sequence and mechanism of L12 and D022 structure and precipitation temperature are illuminated. The nonstoichiometric ordered L12 phases appear first with congruent ordering＋spinodal decomposition mechanism which is then followed by precipitation of D022 phases at ordering domain boundaries of L12 phases by spinodal decomposition mechanism at 1073 K and 1223 K. The nonstoichiometric L12 phases transform to stoichiometric ordering phases gradually. The incubation period of L12 and D022 phases is shorter at 1073 K than that 1223 K, and growth speed is higher at 1073 K. At 1373 K, L12 and D022 phases appear simultaneously by non-classical nucleation and growth mechanism. After that the particles of D022 phases diminish and disappear gradually; L12 phases grow and single L12 phases are remained at last.
