The hot compression tests of Al-Zn-Mg-Cu-Zr aluminum alloys （7056 alloy and 7150 alloy） were performed in a temperature range from 300 to 450 °C and at strain rate range from 0.01 to 10 s-1. The results show th...The hot compression tests of Al-Zn-Mg-Cu-Zr aluminum alloys （7056 alloy and 7150 alloy） were performed in a temperature range from 300 to 450 °C and at strain rate range from 0.01 to 10 s-1. The results show that the true stress-true strain curves exhibit a peak stress at a critical strain, then the flow stresses decrease monotonically until high strains, showing a dynamic flow softening. The peak stresses depend on the temperature compensated strain rate, which can be represented by the Zener-Hollomon parameter Z in the hyperbolic-sine equation with hot deformation activation energy of 244.64 kJ/mol for 7056 alloy and 229.75 kJ/mol for 7150 alloy, respectively, while the peak stresses for the former are lower than those for the latter under the similar compression condition. The deformed microstructures consist of a great amount of precipitates within subgrains in the elongated grains at high Z value and exhibit well formed subgrains in the recrystallized grains at low Z value. The smaller subgrains and greater density of fine precipitates in 7150 alloy are responsible for the high peak stresses because of the substructural strengthening and precipitating hardening compared with 7056 alloy.展开更多
The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting （DCC）.The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogeniz...The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting （DCC）.The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogenization conditions were studied.The results show that the grain morphology is large dendritic structure and the grain size increases obviously by the addition of 0.5% Er.Moreover,most of Er element in the alloy segregates at grain boundary during solidification,resulting in ternary Al8Cu4Er phase.After homogenization,most of the MgZn2 phase at grain boundary has dissolved back to Al matrix in the two alloys.In the Er-containing alloy,the dissolution temperature of Al8Cu4Er phase is about 575 °C.Therefore,the homogenization treatment cannot eliminate Al8Cu4Er phase validity.展开更多
In the present work, scandium elements with a series of contents(0.06 wt.%, 0.10 wt.%, 0.14 wt.%,0.17 wt.%, 0.20 wt.% and 0.25 wt.%) were added in a high Zn-containing Al-Zn-Mg-Cu-Zr alloy and the corresponding as-cas...In the present work, scandium elements with a series of contents(0.06 wt.%, 0.10 wt.%, 0.14 wt.%,0.17 wt.%, 0.20 wt.% and 0.25 wt.%) were added in a high Zn-containing Al-Zn-Mg-Cu-Zr alloy and the corresponding as-cast microstructure characteristics including grains and phases were thoroughly investigated. The results indicated that fine grain boundaries existed in these alloys and fine MgZn2phases discontinuously distributed on them. Besides,AlZnMgCu eutectic phases and Sc, Zr-containing phases with flocculent morphology were observed. As scandium contents vary from 0.06 wt.% to 0.17 wt.%, the average grain size continuously decreased and its equiaxial characteristics were strengthened. Meanwhile, the content of AlZnMgCu eutectic phase showed a decrease trend. When scandium contents were 0.20 wt.% and 0.25 wt.%, no further enhancement on grain refinement was observed, so as to the reduction of AlZnMgCu eutectic phase content. Besides, Sc, Zr-containing phases with blocky morphology were observed and the alloy with a scandium content of 0.25 wt.% possessed a larger amount of blocky Sc, Zr-containing phase than the alloy with a scandium content of 0.20 wt.%. Grain refinement and reduction of AlZnMgCu eutectic phase content associated with scandium addition were discussed.展开更多
The strength and fatigue fracture behavior of A1-Zn-Mg-Cu-Zr（-Sn） alloys were studied by performing tensile tests and fatigue crack propagation （FCP） tests. The microstructures of the experimental alloys were furt...The strength and fatigue fracture behavior of A1-Zn-Mg-Cu-Zr（-Sn） alloys were studied by performing tensile tests and fatigue crack propagation （FCP） tests. The microstructures of the experimental alloys were further analyzed using optical microscopy （OM）, scanning electron microscopy （SEM）, and transmission electron microscopy （TEM）; phase analysis of these alloys was conducted with an X-ray diffraction （XRD）. The results show that when Sn is included, growth of the recrystallization grains in the solution-treated A1-Zn-Mg-Cu-Zr alloy is obstructed, the precipitation-free zone （PFZ） of the overaged A1-Zn-Mg-Cu-Zr-Sn alloy becomes narrow, and the grain boundary precipitates are smaller. Consequently, the FCP resistance is higher. In addition, the overaged Sn-containing alloy has considerably higher tensile strength than the alloy without Sn.展开更多
By means of TEM, hardness, conductivity, tensile strength test, fracture toughness test, polarization curve and EIS, the Al-Zn-Mg-Cu alloys treated by a new multi-stage aging system, i.e. pre-aging, over-aging and re-...By means of TEM, hardness, conductivity, tensile strength test, fracture toughness test, polarization curve and EIS, the Al-Zn-Mg-Cu alloys treated by a new multi-stage aging system, i.e. pre-aging, over-aging and re-aging (120°C/24h + 160°C/8h + 120°C/24h), were characterized. It is found that compared with the Al-Zn-Mg-Cu alloys treated by T76 (120°C/24h + 160°C/8h), the new multi-stage aging treatment can improve the tensile strength, fracture toughness, hardness and conductivity of the alloys at the same time. This is mainly due to the pre-aging, over-aging and re-aging process of super high strength aluminum alloys. Compared with the two-stage over aging process, the formation of multi-stage multi-phase precipitation structure can improve the strength, toughness and corrosion resistance of the alloys at the same time. The polarization curve is consistent with the conclusion. Therefore, we conducted this study to test how the comprehensive properties of the alloy can be improved.展开更多
Deformation modes have strong effects on deformation textures and subsequent annealing textures during hot working of metals. Micro-textures and macro-textures during hot axisymmetric and planar compressive deformatio...Deformation modes have strong effects on deformation textures and subsequent annealing textures during hot working of metals. Micro-textures and macro-textures during hot axisymmetric and planar compressive deformation and subsequent annealing processes of Al-Zn-Mg-Cu-Zr alloy were investigated by EBSD and XRD respectively. The EBSD testing indicated that for the axisymmetric compressive deformation, Brass along the a-fiber and Goss present in the sample deformed at 350 ~C, Rotated-Cube was present and Brass transformed to Goss along a-fiber after annealing; Rotated-Cube appeared only in the deformation at 420 ~C, which decreased and Brass appeared after annealing. For the planar compressive deformation, Rotated-Cube and Brass aligned to a and fl fibers present in the deformation at 350 ~C, Rotated-Cube texture transformed to Brass along the ct-fiber after annealing; Rotated-Cube and Brass were present in the deformation at 420 ~C, and the Rotated-Cube was enhanced and Brass transformed to Goss after annealing. Shearing textures dominated on the surface of the specimen. XRD testing showed that Rotated-Cube and a few Goss dominated in the thickplates formed by upsetting and drawing, which transformed to Cube after annealing; However, Brass and Cube textures present in the thick-plates formed by rolling besides Rotated-Cube and Goss textures, which remained in the plates after annealing.展开更多
The effect of quench rate and transfer time on the precipitation sequence and mechanical properties of an Al-Zn-Mg-Cu-Zr alloy was investigated. A consistent trend of the decrease of ductility with the decrease of que...The effect of quench rate and transfer time on the precipitation sequence and mechanical properties of an Al-Zn-Mg-Cu-Zr alloy was investigated. A consistent trend of the decrease of ductility with the decrease of quench rate and the increase of transfer time was observed. This is attributed to the quench-induced precipitates of equilibrium MgZn2 phase formed along subgrain and grain boundaries, which promotes the intergranular fracture. The strength decreases greatly when the transfer time is over 90s, resulting from the heterogeneous precipitation on dispersoids or dislocations. The quench water temperature has a little influence on the evolution of matrix precipitates and strength. This alloy exhibits less quench sensitivity.展开更多
The influences of Cr on dispersed phase and properties of Al-Zn-Mg-Cu-Zr alloys were investigated by mechanical testing, slow strain rate stress corrosion, intergranular corrosion, combined with optical microscope, sc...The influences of Cr on dispersed phase and properties of Al-Zn-Mg-Cu-Zr alloys were investigated by mechanical testing, slow strain rate stress corrosion, intergranular corrosion, combined with optical microscope, scanning electronic microscope, transmission electronic microscopy (OM, SEM, TEM). Research shows that: with the increase of element Cr, the recrystallization and grain growth had been inhibited, the strength, toughness and corrosion resistance of the alloy increased first and then decreased;when added 0.1 wt% Cr element, the properties of the alloy are the best. The main reasons of that were as below: when added 0.1 wt% Cr element, (Al,Cr)3(Zr,Yb) appeared, that cohered with the matrix. When added 0.18 wt% Cr element, (Al,Cr)3(Zr,Yb) and Al18Mg3Cr2 had been found, making adverse effects on alloys. This work studied the effect of Cr content on recrystallization and grain growth in order to get a new super high strength aluminum alloy.展开更多
Ingots of a new super-high strength Al-Zn-Mg-Cu-Zr alloy were produced respectively by low frequency electromagnetic casting(LFEC)and by conventional direct chill(DC)casting process.Microstructure and constituents of ...Ingots of a new super-high strength Al-Zn-Mg-Cu-Zr alloy were produced respectively by low frequency electromagnetic casting(LFEC)and by conventional direct chill(DC)casting process.Microstructure and constituents of the ingots were studied.The results indicated that the LFEC process significantly refines microstructure and constituents of the alloy,and to some extent,decreases the area(or volume)fraction of constituents and eutectic structure precipitated at grain boundaries.But,no difference in the type of constituents was observed between LFEC and DC ingots.The results also showed LFEC process can improve the as-cast mechanical properties.展开更多
Equal-channel angular pressing(ECAP) is considered to be one of the most effective processing procedures to produce ultrafine-grained(UFG) materials.A new AI-ZnMg-Cu-Zr alloy was subjected to ECAP experiment in Route ...Equal-channel angular pressing(ECAP) is considered to be one of the most effective processing procedures to produce ultrafine-grained(UFG) materials.A new AI-ZnMg-Cu-Zr alloy was subjected to ECAP experiment in Route B_(C)(i.e.,rotated 90° in the same sense between each pass).The effect of ECAP on the microstructural evolution and fracture mechanism of the alloy was analyzed by optical microscope(OM),X-ray diffraction(XRD),tensile test(at room temperature),and scanning electron microscope(SEM).The results show that the main strengthening phase of the alloy is MgZn_(2),whose content increases apparently after ECAP,the dislocation density increases by one order of magnitude,the hardness value of the 1 pass ECAPed sample increases by 53 %,the ultimate tensile strength(UTS)increases by 29 %,and the true strain increases by 15.4 %.But the further increase in the strength with the passes increasing would cost a slight drop in the true strain.The morphology of the tensile dimples is converted from elongated one to equiaxed one with a uniform distribution of size and depth after pressing.展开更多
基金Projects (2008CB617608, 2009CB623704) supported by the National Basic Research Program of China
文摘The hot compression tests of Al-Zn-Mg-Cu-Zr aluminum alloys （7056 alloy and 7150 alloy） were performed in a temperature range from 300 to 450 °C and at strain rate range from 0.01 to 10 s-1. The results show that the true stress-true strain curves exhibit a peak stress at a critical strain, then the flow stresses decrease monotonically until high strains, showing a dynamic flow softening. The peak stresses depend on the temperature compensated strain rate, which can be represented by the Zener-Hollomon parameter Z in the hyperbolic-sine equation with hot deformation activation energy of 244.64 kJ/mol for 7056 alloy and 229.75 kJ/mol for 7150 alloy, respectively, while the peak stresses for the former are lower than those for the latter under the similar compression condition. The deformed microstructures consist of a great amount of precipitates within subgrains in the elongated grains at high Z value and exhibit well formed subgrains in the recrystallized grains at low Z value. The smaller subgrains and greater density of fine precipitates in 7150 alloy are responsible for the high peak stresses because of the substructural strengthening and precipitating hardening compared with 7056 alloy.
基金Project(50875031) supported by the National Natural Science Foundation of ChinaProject(2005CB623705) supported by National Basic Research Program of China
文摘The billets of Al-Zn-Mg-Cu-Zr and Al-Zn-Mg-Cu-Zr-0.5Er alloys were prepared by semi-continuous direct chill casting （DCC）.The effects of trace Er on microstructure of Al-Zn-Mg-Cu-Zr alloy under as-cast and homogenization conditions were studied.The results show that the grain morphology is large dendritic structure and the grain size increases obviously by the addition of 0.5% Er.Moreover,most of Er element in the alloy segregates at grain boundary during solidification,resulting in ternary Al8Cu4Er phase.After homogenization,most of the MgZn2 phase at grain boundary has dissolved back to Al matrix in the two alloys.In the Er-containing alloy,the dissolution temperature of Al8Cu4Er phase is about 575 °C.Therefore,the homogenization treatment cannot eliminate Al8Cu4Er phase validity.
基金Projects(2020YFB0311400ZL, 2020YFF0218202) supported by the National Key R&D Program of ChinaProject supported by Youth Fund Project of GRINM Group Co.,Ltd.,China。
文摘In the present work, scandium elements with a series of contents(0.06 wt.%, 0.10 wt.%, 0.14 wt.%,0.17 wt.%, 0.20 wt.% and 0.25 wt.%) were added in a high Zn-containing Al-Zn-Mg-Cu-Zr alloy and the corresponding as-cast microstructure characteristics including grains and phases were thoroughly investigated. The results indicated that fine grain boundaries existed in these alloys and fine MgZn2phases discontinuously distributed on them. Besides,AlZnMgCu eutectic phases and Sc, Zr-containing phases with flocculent morphology were observed. As scandium contents vary from 0.06 wt.% to 0.17 wt.%, the average grain size continuously decreased and its equiaxial characteristics were strengthened. Meanwhile, the content of AlZnMgCu eutectic phase showed a decrease trend. When scandium contents were 0.20 wt.% and 0.25 wt.%, no further enhancement on grain refinement was observed, so as to the reduction of AlZnMgCu eutectic phase content. Besides, Sc, Zr-containing phases with blocky morphology were observed and the alloy with a scandium content of 0.25 wt.% possessed a larger amount of blocky Sc, Zr-containing phase than the alloy with a scandium content of 0.20 wt.%. Grain refinement and reduction of AlZnMgCu eutectic phase content associated with scandium addition were discussed.
基金Project(2010CB731706) supported by the National Basic Research Program of China
文摘The strength and fatigue fracture behavior of A1-Zn-Mg-Cu-Zr（-Sn） alloys were studied by performing tensile tests and fatigue crack propagation （FCP） tests. The microstructures of the experimental alloys were further analyzed using optical microscopy （OM）, scanning electron microscopy （SEM）, and transmission electron microscopy （TEM）; phase analysis of these alloys was conducted with an X-ray diffraction （XRD）. The results show that when Sn is included, growth of the recrystallization grains in the solution-treated A1-Zn-Mg-Cu-Zr alloy is obstructed, the precipitation-free zone （PFZ） of the overaged A1-Zn-Mg-Cu-Zr-Sn alloy becomes narrow, and the grain boundary precipitates are smaller. Consequently, the FCP resistance is higher. In addition, the overaged Sn-containing alloy has considerably higher tensile strength than the alloy without Sn.
文摘By means of TEM, hardness, conductivity, tensile strength test, fracture toughness test, polarization curve and EIS, the Al-Zn-Mg-Cu alloys treated by a new multi-stage aging system, i.e. pre-aging, over-aging and re-aging (120°C/24h + 160°C/8h + 120°C/24h), were characterized. It is found that compared with the Al-Zn-Mg-Cu alloys treated by T76 (120°C/24h + 160°C/8h), the new multi-stage aging treatment can improve the tensile strength, fracture toughness, hardness and conductivity of the alloys at the same time. This is mainly due to the pre-aging, over-aging and re-aging process of super high strength aluminum alloys. Compared with the two-stage over aging process, the formation of multi-stage multi-phase precipitation structure can improve the strength, toughness and corrosion resistance of the alloys at the same time. The polarization curve is consistent with the conclusion. Therefore, we conducted this study to test how the comprehensive properties of the alloy can be improved.
基金Funded by the National Natural Science Foundation of China(No.51175361)the Science and Technology Research Project of Shanxi Province(No.20110321013-02)
文摘Deformation modes have strong effects on deformation textures and subsequent annealing textures during hot working of metals. Micro-textures and macro-textures during hot axisymmetric and planar compressive deformation and subsequent annealing processes of Al-Zn-Mg-Cu-Zr alloy were investigated by EBSD and XRD respectively. The EBSD testing indicated that for the axisymmetric compressive deformation, Brass along the a-fiber and Goss present in the sample deformed at 350 ~C, Rotated-Cube was present and Brass transformed to Goss along a-fiber after annealing; Rotated-Cube appeared only in the deformation at 420 ~C, which decreased and Brass appeared after annealing. For the planar compressive deformation, Rotated-Cube and Brass aligned to a and fl fibers present in the deformation at 350 ~C, Rotated-Cube texture transformed to Brass along the ct-fiber after annealing; Rotated-Cube and Brass were present in the deformation at 420 ~C, and the Rotated-Cube was enhanced and Brass transformed to Goss after annealing. Shearing textures dominated on the surface of the specimen. XRD testing showed that Rotated-Cube and a few Goss dominated in the thickplates formed by upsetting and drawing, which transformed to Cube after annealing; However, Brass and Cube textures present in the thick-plates formed by rolling besides Rotated-Cube and Goss textures, which remained in the plates after annealing.
文摘The effect of quench rate and transfer time on the precipitation sequence and mechanical properties of an Al-Zn-Mg-Cu-Zr alloy was investigated. A consistent trend of the decrease of ductility with the decrease of quench rate and the increase of transfer time was observed. This is attributed to the quench-induced precipitates of equilibrium MgZn2 phase formed along subgrain and grain boundaries, which promotes the intergranular fracture. The strength decreases greatly when the transfer time is over 90s, resulting from the heterogeneous precipitation on dispersoids or dislocations. The quench water temperature has a little influence on the evolution of matrix precipitates and strength. This alloy exhibits less quench sensitivity.
文摘The influences of Cr on dispersed phase and properties of Al-Zn-Mg-Cu-Zr alloys were investigated by mechanical testing, slow strain rate stress corrosion, intergranular corrosion, combined with optical microscope, scanning electronic microscope, transmission electronic microscopy (OM, SEM, TEM). Research shows that: with the increase of element Cr, the recrystallization and grain growth had been inhibited, the strength, toughness and corrosion resistance of the alloy increased first and then decreased;when added 0.1 wt% Cr element, the properties of the alloy are the best. The main reasons of that were as below: when added 0.1 wt% Cr element, (Al,Cr)3(Zr,Yb) appeared, that cohered with the matrix. When added 0.18 wt% Cr element, (Al,Cr)3(Zr,Yb) and Al18Mg3Cr2 had been found, making adverse effects on alloys. This work studied the effect of Cr content on recrystallization and grain growth in order to get a new super high strength aluminum alloy.
基金This study was supported by the National "973" Foundation of China(No.:2005CB623707).
文摘Ingots of a new super-high strength Al-Zn-Mg-Cu-Zr alloy were produced respectively by low frequency electromagnetic casting(LFEC)and by conventional direct chill(DC)casting process.Microstructure and constituents of the ingots were studied.The results indicated that the LFEC process significantly refines microstructure and constituents of the alloy,and to some extent,decreases the area(or volume)fraction of constituents and eutectic structure precipitated at grain boundaries.But,no difference in the type of constituents was observed between LFEC and DC ingots.The results also showed LFEC process can improve the as-cast mechanical properties.
基金financially supported by the National Natural Science Foundation of China (Nos.51175138, 50875072 and 51575153)the Program for New Century Excellent Talents in University (No.NCET-13-0765)。
文摘Equal-channel angular pressing(ECAP) is considered to be one of the most effective processing procedures to produce ultrafine-grained(UFG) materials.A new AI-ZnMg-Cu-Zr alloy was subjected to ECAP experiment in Route B_(C)(i.e.,rotated 90° in the same sense between each pass).The effect of ECAP on the microstructural evolution and fracture mechanism of the alloy was analyzed by optical microscope(OM),X-ray diffraction(XRD),tensile test(at room temperature),and scanning electron microscope(SEM).The results show that the main strengthening phase of the alloy is MgZn_(2),whose content increases apparently after ECAP,the dislocation density increases by one order of magnitude,the hardness value of the 1 pass ECAPed sample increases by 53 %,the ultimate tensile strength(UTS)increases by 29 %,and the true strain increases by 15.4 %.But the further increase in the strength with the passes increasing would cost a slight drop in the true strain.The morphology of the tensile dimples is converted from elongated one to equiaxed one with a uniform distribution of size and depth after pressing.
