Friction stir welding (FSW) has been widely adopted in aerospace industry for fabricating high-strength aluminum alloy structures, such as large volume fuel tanks, due to its exceptional advantages includ- ing low d...Friction stir welding (FSW) has been widely adopted in aerospace industry for fabricating high-strength aluminum alloy structures, such as large volume fuel tanks, due to its exceptional advantages includ- ing low distortion, less defects and high mechanical properties of the joint. This article systematically reviews the key technical issues in producing large capacity aluminum alloy fuel tanks by using FSW, including tool design. FSW process optimization, nondestructive testing (NDT) techniques and defect repairing techniques, etc. To fulfill the requirements of Chinese aerospace industry, constant-force FSW, retractable tool FSW, lock joint FSW, on-line NDT and solid-state equal-strength FSW techniques, as well as a complete set of aerospace aluminum FSW equipment, have been successfully developed. All these techniques have been engineered and validated in rocket tanks, which enormously improved the fabrication ability of Chinese aerospace industry.展开更多
Cu Ag Cr合金是一种高强度高电导新型材料。采用真空熔炼的方法制备了Cu Ag Cr合金,经合适的工艺处理后,在电导率基本上不降低的前提下,能显著提高合金的强度和硬度,抗拉强度达到529MPa,电导率为92.11%(IACS),基本满足对铜合金高强高导...Cu Ag Cr合金是一种高强度高电导新型材料。采用真空熔炼的方法制备了Cu Ag Cr合金,经合适的工艺处理后,在电导率基本上不降低的前提下,能显著提高合金的强度和硬度,抗拉强度达到529MPa,电导率为92.11%(IACS),基本满足对铜合金高强高导的性能要求。在同样条件下,与Cu Ag合金相比,其强度和硬度的提高主要是由共格析出强化造成,由于析出相尺寸较大,以Orowan机制强化,强化效应与采用Orowan强化机制计算的结果非常接近。展开更多
文摘Friction stir welding (FSW) has been widely adopted in aerospace industry for fabricating high-strength aluminum alloy structures, such as large volume fuel tanks, due to its exceptional advantages includ- ing low distortion, less defects and high mechanical properties of the joint. This article systematically reviews the key technical issues in producing large capacity aluminum alloy fuel tanks by using FSW, including tool design. FSW process optimization, nondestructive testing (NDT) techniques and defect repairing techniques, etc. To fulfill the requirements of Chinese aerospace industry, constant-force FSW, retractable tool FSW, lock joint FSW, on-line NDT and solid-state equal-strength FSW techniques, as well as a complete set of aerospace aluminum FSW equipment, have been successfully developed. All these techniques have been engineered and validated in rocket tanks, which enormously improved the fabrication ability of Chinese aerospace industry.
文摘Cu Ag Cr合金是一种高强度高电导新型材料。采用真空熔炼的方法制备了Cu Ag Cr合金,经合适的工艺处理后,在电导率基本上不降低的前提下,能显著提高合金的强度和硬度,抗拉强度达到529MPa,电导率为92.11%(IACS),基本满足对铜合金高强高导的性能要求。在同样条件下,与Cu Ag合金相比,其强度和硬度的提高主要是由共格析出强化造成,由于析出相尺寸较大,以Orowan机制强化,强化效应与采用Orowan强化机制计算的结果非常接近。