摘要
气液缓冲器为车钩缓冲装置的主要缓冲吸能部件,具有大容量、高吸收率、快速响应等特点。目前气液缓冲器与牵引杆接头拆解工装结构简单,产品功能少且拆解成功率较低,严重影响产品的检修效率和产业化发展。为解决这一问题,针对原有的拆解工装及相关工艺进行研究分析,对拆解工装和操作工艺进行改进优化,设计制造一套新型、高效、便捷、自动化的能够满足气液缓冲器与牵引杆接头拆解的工装迫在眉睫。通过对该工装进行功能说明和效果分析,结果表明其能有效提升生产效率,保证产品质量、提高拆解成功率,降低作业劳动强度和检修成本。为后续其他类型的车钩缓冲器拆解提供了一定的借鉴意义。
The gas-liquid buffer is the main buffering and energy absorbing component of the coupler buffer device,which has the characteristics of large capacity,high absorption rate,and fast response.At present,the disassembly fixture structure of the gas-liquid buffer and traction rod joint is simple,with few product functions and a low success rate of disassembly,which seriously affects the maintenance efficiency and industrial development of the product.In order to solve this problem,it is urgent to conduct research and analysis on the existing dismantling fixtures and related processes,improve and optimize the dismantling fixtures and operating processes,and design and manufacture a new,efficient,convenient,and automated set of fixtures that can meet the dismantling needs of gas-liquid buffers and traction bar joints.Through functional description and effect analysis of the fixture,the results show that it can effectively improve production efficiency,ensure product quality,increase the success rate of disassembly,reduce labor intensity and maintenance costs.This provides certain reference significance for the disassembly of other types of coupler buffers in the future.
作者
吴国圣
曾俊
张增
WU Guosheng;ZENG Jun;ZHANG Zeng(Changzhou Branch of CRRC Brake System Co.,Ltd.,Changzhou,Jiangsu,213125,China)
出处
《智能城市应用》
2024年第3期109-112,共4页
Smart City Application
关键词
车钩缓冲装置
气液缓冲器
拆解工装
工艺研究
coupler buffer device
gas liquid buffer
disassemble the tooling
process research
