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基于DEFORM-3D有限元模拟的高速铣削刀具偏心跳动分离与辨识研究

Research on Separation and Identification of Tool Eccentric Runout in High Speed Milling Based on DEFORM-3D Finite Element Simulation
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摘要 利用DEFORM-3D三维有限元软件模拟高速铣削过程,分析铣削力与切削厚度间的线性关系,建立瞬时铣削力-瞬时切削厚度数学模型。通过一维搜索分离出刀具偏心跳动引起的铣削力并予以再次有限元模拟,完成刀具偏心跳动参数辨识,最终通过平头立铣刀加工AL6061-T6试验验证有限元模拟预测刀偏铣削力模型的正确性,为铣削力学分析与参数优化提供参考。 DEFORM-3D is used to simulate the high-speed milling process. The linear relationship between milling force and cutting thickness is analyzed. The mathematical model of instantaneous milling force instantaneous cutting thickness is established. Through one-dimensional search, the milling force caused by tool eccentric runout is separated, and the finite element simulation is carried out again, and the parameter identification of tool eccentric runout is completed.Finally, the correctness of the model is verified by the experiment of AL6061-T6 machining with flat end milling cutter,which provides a reference for milling mechanics analysis and parameter optimization.
作者 殷红梅 赵连星 汪木兰 YIN Hongmei;ZHAO Lianxing;WANG Mulan(Digital Equipment Institute,Jiangsu Vocational College of Electronics and Information,Huai'an 223003,China;Jiangsu Key Laboratory of Advanced NC Technology,Nanjing Institute of Engineering,Nanjing 211167,China)
出处 《机械工程师》 2022年第5期20-22,25,共4页 Mechanical Engineer
基金 淮安市创新服务能力建设计划项目(HAP202007) 江苏电子信息职业学院校级科技创新团队项目(JSEIYC2020001)。
关键词 高速铣削 有限元模拟 刀具偏心跳动 分离辨识 high speed milling finite element simulation tool eccentric runout separation identification
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