摘要
从系统结构、控制单元、上位软件设计等方面,设计与实现一整套高度智能化的高速贴片机控制系统,包括基于32位ARM处理器的16轴Z轴直线电机加2轴R轴旋转伺服电机的贴装头控制单元,X、Y龙门实时插补运动控制单元,IO控制单元,PCB控制单元,结合计算机的实时调度优化算法设计实现双臂双贴装头的高速SMT贴装系统。提出采用FDCAN通信模式,基于直线电机的贴片头控制单元,X、Y轴位置控制极简插补方式等技术,解决贴片机控制系统的信息快速交互、精准快速定位、高速高效率等关键问题;讨论了贴片机上位系统软件的实现过程中,通过视觉处理解决位置、角度偏差的算法,通过最短路径遍历解决实时路径优化的算法,以及模块化的人机交互界面。提出的系统设计方法已经过实践检验,在贴片机制造生产和市场应用中证明了可行性和有效性。
From the aspects of system structure, control unit and upper software design, a complete set of highly intelligent high-speed mounter control system was designed and implemented, including 16 axis Z-axis linear motor based on 32-bit ARM processor plus 2 axis R-axis rotary servo motor mounter control unit, X、 Y gantry real-time interpolation motion control unit, IO control unit and PCB control unit. Combined with the real-time scheduling optimization algorithm of computer, a high-speed SMT mounting system with two arms and two mounting heads was designed and implemented. FDCAN communication mode, SMT head control unit based on linear motor and X、Y axis position control minimalist interpolation method were proposed to solve the key problems of SMT control system, such as rapid information interaction, accurate and fast positioning, high speed and high efficiency;the algorithm of solving position and angle deviation through visual processing, the algorithm of real-time path optimization through shortest path traversal, and the modular human-computer interface were discussed. The proposed system design method has been tested in practice and proved to be feasible and effective in the manufacturing, production and market application of the mounter.
作者
程治国
邱仁贵
Cheng Zhiguo;Qiu Rengui(Guangdong MOJE Intelligent Equipment Co.,Ltd.,Guangzhou 510760,China;Shenzhen MOJE Intelligent Equipment Co.,Ltd.,Guangzhou 518055,China)
出处
《机电工程技术》
2021年第8期85-88,共4页
Mechanical & Electrical Engineering Technology
