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S355J2W钢转向架盖板自阻加热成形工艺研究 被引量:2

Research on self-resistance heating forming process of S355J2W steel bogie cover
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摘要 以S355J2W钢作为试验材料,在不同电流密度下进行材料的自阻加热成形试验,以确定最佳的自阻加热电流密度。利用MSC. Marc有限元模拟软件对转向架盖板自阻加热时的温度场进行模拟,确定最佳加热方式,并进行转向架盖板的成形试验。通过对比室温成形工艺与自阻加热成形工艺,结果表明,与室温成形工艺相比,通过自阻加热成形工艺可显著减小零件回弹,提高零件的成形性能,同时消除冷成形带来的诸多组织缺陷。其中成形件的抗拉强度最大可提高13. 7%,伸长率最大可提高23. 7%,从而改善S355J2W钢转向架盖板的成形质量。 S355J2W steel was used as the test material,and the self-resistance heating forming test was carried out under different current densities to determine the optimal self-resistance heating current density. The MSC. Marc finite element simulation software was used to simulate the temperature field of the bogie cover during self-resistance heating,the optimal heating method was determined and the forming test of the bogie cover was carried out. By comparing the process of room temperature forming with that of self-resistance heating forming,the results show that compared with the room temperature forming process,the self-resistance heating forming process can significantly reduce the springback of parts,improve the forming performance of parts,and eliminate microstructure defects caused by cold forming. The tensile strength of the formed parts can be increased by 13. 7% and the elongation can be increased by 23. 7%,so as to improve the forming quality of the S355J2W steel bogie cover.
作者 何广忠 吴越 梁继业 王国峰 张靖轩 HE Guang-zhong;WU Yue;LIANG Ji-ye;WANG Guo-feng;ZHANG Jing-xuan(China Zhongche Changchun Bus Track Co.,Ltd.,Changchun 130000,China;State Key Laboratory for Precision Hot Precision of Metals,Harbin Institute of Technology,Harbin 150001,China)
出处 《塑性工程学报》 CAS CSCD 北大核心 2020年第2期29-36,共8页 Journal of Plasticity Engineering
基金 国家自然科学基金资助项目(51875122)。
关键词 S355J2W钢 自阻加热成形 有限元模拟 回弹 质量分析 S355J2W steel self-resistive heating forming finite element simulation springback quality analysis
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