摘要
基于现有高速插秧机平台,改进设计适用于钵体毯状苗的纵向送秧装置。对钵体毯状苗的插秧特点进行分析。针对钵体毯状苗对纵向送秧装置的要求,对纵向送秧装置进行了详细的理论分析和设计。通过Solidworks建模并对装置的工作状态进行虚拟仿真。设计加工样机进行试验分析,试验结果表明,多次纵向送秧误差均在2 mm以内,且不存在累积误差,故满足设计要求。保证了机器在高速工作状况下,纵向送秧的精度和非送秧过程时秧苗的纵向位置固定。该文设计的纵向送秧装置使得钵体毯状苗在插秧机平台上的纵向送秧:精准、稳定、可靠。为钵体毯状苗实现高速机械插秧提供了可靠的设计方案和理论依据。
As one of special rice seedling, the pot-blanket seedling is a method between the rice pot seedling and blanket seedling. Because of its low damage to seedling and root while transplanting, fast reviving, and earlier rooting and tillering after transplanting, the mechanical planting of pot-blanket seedling is enabled to be high yield and more efficient. Compared with the ordinary seedling, its yield can increase 5%-15%. In China, rice is the principal food, so it is very significant to research the planting technology of pot-blanket seedling. However, there is no existing transplanter specially for pot-blanket seedlings. Vertical feeding-seedling device of existing high-speed transplanter being used has following problems：1） With the influence of gravity and vibration, seedlings will slide down on flat belt,when vertical feeding-seedling device does not work and cannot be fixed. 2） One-way bearing can also be rotated unidirectionally with the force of vibration so that seedling cannot be fed accurately. 3） The accumulative transmission error of one-way bearing will increase with time. As a result, the vertical feeding seedling cannot be quantified accurately. In order to solve the problem that vertical feeding seedling is impossible to be quantified accurately with use of high-speed transplanter, in the paper, a new kind of rice pot-blanket feeding-seedling device was designed and improved for rice pot-blanket seedlings. After analyzing and summarizing the planting traits of rice pot-blanket seedling on references at home and abroad, a device with intermittent rod mechanisms, four-bar mechanism, a double-ratchet mechanism which applies to platform of high-speed transplanter was analyzed theoretically and structured to satisfy the requirements of rice pot-blanket seedlings. By used of Solid Works, it will be enabled to test its work conditions in virtual simulation. And a prototype was successfully developed. The experiment showed that the deviation of one-pass vertical feeding quantity was less than 2 mm
出处
《农业工程学报》
EI
CAS
CSCD
北大核心
2014年第14期17-25,共9页
Transactions of the Chinese Society of Agricultural Engineering
基金
国家高技术研究发展计划(863计划)项目(2012AA10A501)
现代农业产业技术体系项目(111329A4C12353)
浙江理工大学"521人才培养计划"项目
浙江理工大学科研创新团队专项项目
关键词
农业机械
设计
试验
高速插秧机
送苗装置
钵体毯状苗
agricultural machinery
design
experiments
high-speed rice transplanter
feeding-seedling device
pot-blanket seedling
