As an important index affecting the aerodynamic performance and the structural strength of hollow turbine blades, the wall-thickness precision of the blade is mainly inherited from the positional relationship between ...As an important index affecting the aerodynamic performance and the structural strength of hollow turbine blades, the wall-thickness precision of the blade is mainly inherited from the positional relationship between the corresponding wax pattern and the internal ceramic core.However, due to locating errors, the actual position of ceramic core is always deviated from the ideal position, which makes it difficult to guarantee the wall-thickness precision of the wax pattern.To solve this problem, a wall-thickness compensation strategy is proposed in this paper. Firstly,based on the industrial computed tomography(ICT) technique and curve matching algorithms, a model reconstruction method is developed, with which the 3D model of a trial wax pattern can be easily constructed. After that, focusing on eliminating the wall-thickness errors of the trial wax pattern, an optimization method for the pose of the ceramic core in the wax pattern is proposed. Then, by mapping the optimal pose of the ceramic core to length adjustments of the locating rods, the wall-thickness errors of the wax pattern can be greatly reduced. A case study is also given to illustrate the effectiveness of the proposed compensation strategy.展开更多
The fuel dynamic transfer process,including fuel injection,fuel film deposition and evaporation in the intake port,was analyzed for spark ignition(SI) engines with port fuel injection(PFI).The influence of wall-wettin...The fuel dynamic transfer process,including fuel injection,fuel film deposition and evaporation in the intake port,was analyzed for spark ignition(SI) engines with port fuel injection(PFI).The influence of wall-wetting fuel film,especially its evaporation rate,upon the air-fuel ratio of in-cylinder mixtures was also discussed.According to the similarity principle,Fick's law,the ideal gas equation and the Gilliland correlation,an evaporate prediction model of wall-wetting fuel film was set up and an evaporate prediction based dynamic fuel film compensator was designed.Through engine cold start tests,the wall-wetting temperature,which is the key input of the fuel film evaporate prediction model,was also modeled and predicted.Combined with the experimental data of the evaporation characteristics of ethanol-gasoline blends and engine calibration tests,all the parameters of the wall-wetting fuel film evaporate prediction model used in the fuel film compensator were identified.Square-wave disturbance tests of fuel injection showed that with the help of the fuel film compensator the response of the in-cylinder air-fuel ratio was significantly improved and the real air-fuel ratio always closely matched the expected ratio.The fuel film compensator was then integrated into the final air-fuel ratio controller,and the engine tests showed that the air-fuel ratio control error was less than 2% in steady-state conditions,and less than 4% in transient conditions.The fuel film compensator also showed good adaptability to different ethanol-gasoline blends.展开更多
基金co-supported by the National Natural Science Foundation of China (Nos. 51475374 and 51505387)the Fundamental Research Funds for the Central Universities (No. 3102015ZY087)
文摘As an important index affecting the aerodynamic performance and the structural strength of hollow turbine blades, the wall-thickness precision of the blade is mainly inherited from the positional relationship between the corresponding wax pattern and the internal ceramic core.However, due to locating errors, the actual position of ceramic core is always deviated from the ideal position, which makes it difficult to guarantee the wall-thickness precision of the wax pattern.To solve this problem, a wall-thickness compensation strategy is proposed in this paper. Firstly,based on the industrial computed tomography(ICT) technique and curve matching algorithms, a model reconstruction method is developed, with which the 3D model of a trial wax pattern can be easily constructed. After that, focusing on eliminating the wall-thickness errors of the trial wax pattern, an optimization method for the pose of the ceramic core in the wax pattern is proposed. Then, by mapping the optimal pose of the ceramic core to length adjustments of the locating rods, the wall-thickness errors of the wax pattern can be greatly reduced. A case study is also given to illustrate the effectiveness of the proposed compensation strategy.
基金Project (Nos. 51106136 and 50776078) supported by the National Natural Science Foundation of China
文摘The fuel dynamic transfer process,including fuel injection,fuel film deposition and evaporation in the intake port,was analyzed for spark ignition(SI) engines with port fuel injection(PFI).The influence of wall-wetting fuel film,especially its evaporation rate,upon the air-fuel ratio of in-cylinder mixtures was also discussed.According to the similarity principle,Fick's law,the ideal gas equation and the Gilliland correlation,an evaporate prediction model of wall-wetting fuel film was set up and an evaporate prediction based dynamic fuel film compensator was designed.Through engine cold start tests,the wall-wetting temperature,which is the key input of the fuel film evaporate prediction model,was also modeled and predicted.Combined with the experimental data of the evaporation characteristics of ethanol-gasoline blends and engine calibration tests,all the parameters of the wall-wetting fuel film evaporate prediction model used in the fuel film compensator were identified.Square-wave disturbance tests of fuel injection showed that with the help of the fuel film compensator the response of the in-cylinder air-fuel ratio was significantly improved and the real air-fuel ratio always closely matched the expected ratio.The fuel film compensator was then integrated into the final air-fuel ratio controller,and the engine tests showed that the air-fuel ratio control error was less than 2% in steady-state conditions,and less than 4% in transient conditions.The fuel film compensator also showed good adaptability to different ethanol-gasoline blends.
