The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. Ho...The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. However, how to establish a unified model of a non-uniform as-cast billet depicting the flow stress and microstructure evolution behaviors during hot working is the key to microstructure prediction and parameter optimization of the CPFP. In this work, hot compression tests are performed using a non-uniform as-cast 42 CrMo billet at 1123–1423 K and 0.01–1sà1. The effect laws of the non-uniform state of the as-cast billet with different initial grain sizes on the flow stress and microstructure are revealed deeply. Based on experimental results, a unified model of flow stress and grain size evolutions is developed by the internal variable modeling method. Verified results show that the model can well describe the responses of the flow stress and microstructure to deformation conditions and initial grain sizes. To further evaluate its reliability, the unified model is applied to FE simulation of the cast preformed ring rolling process.The predictions of the rolling force and grain size indicate that it could well describe the flow stress and microstructure evolutions during the process.展开更多
A desingularized high order panel method based on Non-Uniform Rational B-Spline （NURBS） was developed to deal with three-dimensional potential flow problems. A NURBS surface was used to precisely represent the body ...A desingularized high order panel method based on Non-Uniform Rational B-Spline （NURBS） was developed to deal with three-dimensional potential flow problems. A NURBS surface was used to precisely represent the body geometry. Velocity potential on the body surface was described by the B-spline after the source density distribution on the body surface had been solved. The collocation approach was employed to satisfy the Neurnann boundary condition and Gaussian quadrature points were chosen as both the collocation points and the source points. The singularity was removed by a combined method, so the process of the numerical computation was non-singular. In order to verify the method proposed, the unbounded flow problems of sphere and ellipsoid, the wave-making problem of a submerged ellipsoid were chosen as computational examples. It is shown that the numerical results are in good agreement with analytical solutions and other numerical results in all cases, and sufficient accuracy of numerical solution can be reached with a small number of panels.展开更多
基金supported by the National Natural Science Foundation of China (No’s. 51575448 and 51135007)
文摘The cast preformed forming process(CPFP) is increasingly considered and applied in the metal forming industries due to its short process, low cost, and environmental friendliness, especially in the aerospace field. However, how to establish a unified model of a non-uniform as-cast billet depicting the flow stress and microstructure evolution behaviors during hot working is the key to microstructure prediction and parameter optimization of the CPFP. In this work, hot compression tests are performed using a non-uniform as-cast 42 CrMo billet at 1123–1423 K and 0.01–1sà1. The effect laws of the non-uniform state of the as-cast billet with different initial grain sizes on the flow stress and microstructure are revealed deeply. Based on experimental results, a unified model of flow stress and grain size evolutions is developed by the internal variable modeling method. Verified results show that the model can well describe the responses of the flow stress and microstructure to deformation conditions and initial grain sizes. To further evaluate its reliability, the unified model is applied to FE simulation of the cast preformed ring rolling process.The predictions of the rolling force and grain size indicate that it could well describe the flow stress and microstructure evolutions during the process.
基金supported by the National Natural SciencFoundation of China (Grant No. 10572094)the NaturScience Foundation of Shanghai (Grant No. 06ZR14050)
文摘A desingularized high order panel method based on Non-Uniform Rational B-Spline （NURBS） was developed to deal with three-dimensional potential flow problems. A NURBS surface was used to precisely represent the body geometry. Velocity potential on the body surface was described by the B-spline after the source density distribution on the body surface had been solved. The collocation approach was employed to satisfy the Neurnann boundary condition and Gaussian quadrature points were chosen as both the collocation points and the source points. The singularity was removed by a combined method, so the process of the numerical computation was non-singular. In order to verify the method proposed, the unbounded flow problems of sphere and ellipsoid, the wave-making problem of a submerged ellipsoid were chosen as computational examples. It is shown that the numerical results are in good agreement with analytical solutions and other numerical results in all cases, and sufficient accuracy of numerical solution can be reached with a small number of panels.
