To improve the dynamic performance and reduce the weight of the planet carrier in wind turbine gearbox, a multi-objective optimization method, which is driven by the maximum deformation, the maximum stress and the min...To improve the dynamic performance and reduce the weight of the planet carrier in wind turbine gearbox, a multi-objective optimization method, which is driven by the maximum deformation, the maximum stress and the minimum mass of the studied part, is proposed by combining the response surface method and genetic algorithms in this paper. Firstly, the design points＇ distribution for the design variables of the planet carrier is established with the central composite design （CCD） method. Then, based on the computing results of finite element analysis （FEA）, the response surface analysis is conducted to find out the proper sets of design variable values. And a multi-objective genetic algorithm （MOGA） is applied to determine the direction of optimization. As well, this method is applied to design and optimize the planet carrier in a 1.5 MW wind turbine gearbox, the results of which are validated by an experimental modal test. Compared with the original design, the mass and the stress of the optimized planet carrier are respectively reduced by 9.3% and 40%. Consequently, the cost of planet carrier is greatly reduced and its stability is also improved.展开更多
On the basis of each gear's failure correlation, the reliability Copula model of a wind turbine gearbox is established and a 1.5 MW wind turbine gearbox is taken as the research object. Firstly, based on the dynam...On the basis of each gear's failure correlation, the reliability Copula model of a wind turbine gearbox is established and a 1.5 MW wind turbine gearbox is taken as the research object. Firstly, based on the dynamic reliability model of mechanical parts, each gear's life distribution function of a wind turbine gearbox is obtained.The life distribution function can be used as the marginal distributions of the system's joint distribution. Secondly,Copula function is introduced to describe the failure correlation between parts, and the appropriate Copula function is selected according to the shape characters of Copula probability density function. Finally, the wind turbine gearbox system is divided into three parts according to the failure correlation of each gear. The Sklar theorem and the thought of step by step analysis are used to obtain the reliability Copula model for a wind turbine gearbox based on failure correlation.展开更多
In the context of industrial competitiveness, taking into account the process design throughout the product life cycle is inevitable, from the expression of the need to recycle, the capitalization and knowledge manage...In the context of industrial competitiveness, taking into account the process design throughout the product life cycle is inevitable, from the expression of the need to recycle, the capitalization and knowledge management increasingly a target much sought after companies because of increased knowledge. Indeed, during the approval phase and use studies and scientific researches make have generated knowledge especially that concerning the reliability of system components. In this context, the capitalization and reuse of knowledge are necessary and have a particular interest in design and particularly in the preliminary design phase. Studies are already completed suggest a design process ranging from the need to solve the problem. At each phase of the process, structural characteristics are defined by the designer through the available knowledge already capitalized to make choice of component and their arrangement. This article proposes integrating the analysis of system reliability in this process. The objective is the use of knowledge in the vision safety and hazards of operating through the study of reliability and decision making for the selection of solution.展开更多
The inevitable deterioration of the lubrication conditions in a gearbox in service can change the tribological properties of the meshing teeth. In turn, such changes can significantly affect the dynamic responses and ...The inevitable deterioration of the lubrication conditions in a gearbox in service can change the tribological properties of the meshing teeth. In turn, such changes can significantly affect the dynamic responses and running status of gear systems. This paper investigates such an effect by utilizing virtual prototype technology to model and simulate the dynamics of a wind turbine gearbox system. The change in the lubrication conditions is modeled by the changes in the friction coefficients, thereby indicating that poor lubrication causes not only increased frictional losses but also significant changes in the dynamic responses. These results are further demon-strated by the mean and root mean square values calculated by the simulated responses under different friction coefficients. In addition, the spectrum exhibits significant changes in the first, second, and third harmonics of the meshing components. The findings and simulation method of this study provide theoretical bases for the development of accurate diagnostic techniques.展开更多
The gearbox of a wind turbine （WT） has dominant failure rates and highest downtime loss among all WT subsystems. Thus, gearbox health assessment for maintenance cost reduction is of paramount importance. The concurr...The gearbox of a wind turbine （WT） has dominant failure rates and highest downtime loss among all WT subsystems. Thus, gearbox health assessment for maintenance cost reduction is of paramount importance. The concurrence of multiple faults in gearbox components is a common phenomenon due to fault induction mechanism. This problem should be considered before planning to replace the components of the WT gearbox. Therefore, the key fault patterns should be reliably identified from noisy observation data for the development of an effective maintenance strategy. However, most of the existing studies focusing on multiple fault diagnosis always suffer from inappropriate division of fault information in order to satisfy various rigorous decomposition principles or statistical assumptions, such as the smooth envelope principle of ensemble empirical mode decomposition and the mutual independence assumption of independent component analysis. Thus, this paper presents a joint subspace learning-based multiple fault detection （JSLMFD） technique to construct different subspaces adaptively for different fault pattems. Its main advantage is its capability to learn multiple fault subspaces directly from the observation signal itself. It can also sparsely concentrate the feature information into a few dominant subspace coefficients. Furthermore, it can eliminate noise by simply performing coefficient shrinkage operations. Consequently, multiple fault patterns are reliably identified by utilizing the maximum fault information criterion. The superiority of JSL-MFD in multiple fault separation and detection is comprehensively investigated and verified by the analysis of a data set of a 750 kW WT gearbox. Results show that JSL-MFD is superior to a state-of-the-art technique in detecting hidden fault patterns and enhancing detection accuracy.展开更多
Engineering practice has shown that early faults of gearboxes are a leading maintenance cost driver that can easily lower the profit from a wind turbine operation.A novel oil-lubricated electrostatic monitoring of wea...Engineering practice has shown that early faults of gearboxes are a leading maintenance cost driver that can easily lower the profit from a wind turbine operation.A novel oil-lubricated electrostatic monitoring of wear debris for a wind turbine gearbox is presented.The continuous wavelet transform(CWT)is used to eliminate the noises of the original electrostatic signal.The kurtosis and root mean square(RMS)values of the time domain signal are extracted as the characteristic parameters to reflect the deterioration of the gearbox.The overall tendency of electrostatic signals in accelerated life test is analyzed.In the eighth cycle,the abnormal wear in the wind turbine gearbox is detected by electrostatic monitoring.A comparison with the popular MetalScan monitoring is given to illustrate the effectiveness of the electrostatic monitoring method.The results demonstrate that the electrostatic monitoring method can detect the fault accurately.展开更多
文摘To improve the dynamic performance and reduce the weight of the planet carrier in wind turbine gearbox, a multi-objective optimization method, which is driven by the maximum deformation, the maximum stress and the minimum mass of the studied part, is proposed by combining the response surface method and genetic algorithms in this paper. Firstly, the design points＇ distribution for the design variables of the planet carrier is established with the central composite design （CCD） method. Then, based on the computing results of finite element analysis （FEA）, the response surface analysis is conducted to find out the proper sets of design variable values. And a multi-objective genetic algorithm （MOGA） is applied to determine the direction of optimization. As well, this method is applied to design and optimize the planet carrier in a 1.5 MW wind turbine gearbox, the results of which are validated by an experimental modal test. Compared with the original design, the mass and the stress of the optimized planet carrier are respectively reduced by 9.3% and 40%. Consequently, the cost of planet carrier is greatly reduced and its stability is also improved.
基金the National Natural Science Foundation of China(No.51265025)
文摘On the basis of each gear's failure correlation, the reliability Copula model of a wind turbine gearbox is established and a 1.5 MW wind turbine gearbox is taken as the research object. Firstly, based on the dynamic reliability model of mechanical parts, each gear's life distribution function of a wind turbine gearbox is obtained.The life distribution function can be used as the marginal distributions of the system's joint distribution. Secondly,Copula function is introduced to describe the failure correlation between parts, and the appropriate Copula function is selected according to the shape characters of Copula probability density function. Finally, the wind turbine gearbox system is divided into three parts according to the failure correlation of each gear. The Sklar theorem and the thought of step by step analysis are used to obtain the reliability Copula model for a wind turbine gearbox based on failure correlation.
文摘In the context of industrial competitiveness, taking into account the process design throughout the product life cycle is inevitable, from the expression of the need to recycle, the capitalization and knowledge management increasingly a target much sought after companies because of increased knowledge. Indeed, during the approval phase and use studies and scientific researches make have generated knowledge especially that concerning the reliability of system components. In this context, the capitalization and reuse of knowledge are necessary and have a particular interest in design and particularly in the preliminary design phase. Studies are already completed suggest a design process ranging from the need to solve the problem. At each phase of the process, structural characteristics are defined by the designer through the available knowledge already capitalized to make choice of component and their arrangement. This article proposes integrating the analysis of system reliability in this process. The objective is the use of knowledge in the vision safety and hazards of operating through the study of reliability and decision making for the selection of solution.
基金This work was supported by the National Natural Science Foundation of China （Grant No. 51575177）, the China Scholarship Council, the China Postdoctoral Science Foundation, and the Science and Technology Department of Hunan Province （Grant No. 2015JC3108）.
文摘The inevitable deterioration of the lubrication conditions in a gearbox in service can change the tribological properties of the meshing teeth. In turn, such changes can significantly affect the dynamic responses and running status of gear systems. This paper investigates such an effect by utilizing virtual prototype technology to model and simulate the dynamics of a wind turbine gearbox system. The change in the lubrication conditions is modeled by the changes in the friction coefficients, thereby indicating that poor lubrication causes not only increased frictional losses but also significant changes in the dynamic responses. These results are further demon-strated by the mean and root mean square values calculated by the simulated responses under different friction coefficients. In addition, the spectrum exhibits significant changes in the first, second, and third harmonics of the meshing components. The findings and simulation method of this study provide theoretical bases for the development of accurate diagnostic techniques.
基金This work was supported by the National Natural Science Foundation of China （Grant Nos. 51505364 and 51335006）, the National Key Basic Research Program of China （Grant No. 2015CB057400）, and the Program for Changjiang Scholars. The authors thank NREL for supporting this work and providing the vibration data used for the validation of the JSL-MFD technique.
文摘The gearbox of a wind turbine （WT） has dominant failure rates and highest downtime loss among all WT subsystems. Thus, gearbox health assessment for maintenance cost reduction is of paramount importance. The concurrence of multiple faults in gearbox components is a common phenomenon due to fault induction mechanism. This problem should be considered before planning to replace the components of the WT gearbox. Therefore, the key fault patterns should be reliably identified from noisy observation data for the development of an effective maintenance strategy. However, most of the existing studies focusing on multiple fault diagnosis always suffer from inappropriate division of fault information in order to satisfy various rigorous decomposition principles or statistical assumptions, such as the smooth envelope principle of ensemble empirical mode decomposition and the mutual independence assumption of independent component analysis. Thus, this paper presents a joint subspace learning-based multiple fault detection （JSLMFD） technique to construct different subspaces adaptively for different fault pattems. Its main advantage is its capability to learn multiple fault subspaces directly from the observation signal itself. It can also sparsely concentrate the feature information into a few dominant subspace coefficients. Furthermore, it can eliminate noise by simply performing coefficient shrinkage operations. Consequently, multiple fault patterns are reliably identified by utilizing the maximum fault information criterion. The superiority of JSL-MFD in multiple fault separation and detection is comprehensively investigated and verified by the analysis of a data set of a 750 kW WT gearbox. Results show that JSL-MFD is superior to a state-of-the-art technique in detecting hidden fault patterns and enhancing detection accuracy.
基金co-supported by the National Natural Science Foundation of China(Nos.61403198,BK20140827 and U1233114)the Funding of Jiangsu Innovation Program for Graduate Education(No.KYLX15_0313)+1 种基金the Fundamental Research Funds for the Central Universities(No.NS2015072)the support provided by China Scholarship Council(No.201606830028)
文摘Engineering practice has shown that early faults of gearboxes are a leading maintenance cost driver that can easily lower the profit from a wind turbine operation.A novel oil-lubricated electrostatic monitoring of wear debris for a wind turbine gearbox is presented.The continuous wavelet transform(CWT)is used to eliminate the noises of the original electrostatic signal.The kurtosis and root mean square(RMS)values of the time domain signal are extracted as the characteristic parameters to reflect the deterioration of the gearbox.The overall tendency of electrostatic signals in accelerated life test is analyzed.In the eighth cycle,the abnormal wear in the wind turbine gearbox is detected by electrostatic monitoring.A comparison with the popular MetalScan monitoring is given to illustrate the effectiveness of the electrostatic monitoring method.The results demonstrate that the electrostatic monitoring method can detect the fault accurately.
