Ferrite features in the simulated transition zone welded with CaF_(2)-SiO_(2)-MnO fluxes containing various MnO contents have been investigated.Confocal laser scanning microscopy has been applied to simulate the therm...Ferrite features in the simulated transition zone welded with CaF_(2)-SiO_(2)-MnO fluxes containing various MnO contents have been investigated.Confocal laser scanning microscopy has been applied to simulate the thermal cycling of the transition zone and the phase transformations during cooling have been in-situ observed.It has been found that the appearance temperature for ferrite side plate decreases with increasing Mn content in the weld metals caused by MnO content increasing.Meanwhile,growth rates for both ferrite side plate and acicular ferrite are significantly enhanced with a higher Mn content of weld metal.Furthermore,from the statistical fractions of salient microstructures,for all samples,the acicular ferrite,grain boundary ferrite,and polygonal ferrite take over more than 90%.It has also been demonstrated that with the increase in Mn content,the ferrite side plate fraction increases slightly from 5%to 10%and the acicular ferrite fraction shows a tendency of first increasing and then decreasing,which experiences the maximum with the flux containing 30 wt.%MnO.This phenomenon is believed to be controlled by the O and Mn contents in weld metals synergistically.展开更多
For the study of the effects of partially non-submerged rigid vegetation on the free-surface confluence flow in a curved open channel,a numerical simulation is carried out by using the Volume of Fluid model combined w...For the study of the effects of partially non-submerged rigid vegetation on the free-surface confluence flow in a curved open channel,a numerical simulation is carried out by using the Volume of Fluid model combined with the porous media model with the software OpenFOAM.The model is first validated by using available experimental measurement data with a good agreement.Then,the characteristics of the separation zone generated by the centrifugal forces and the confluence flow are analyzed.Due to the resistance created by the vegetation,the velocities in the separation zone are more chaotic and the separation zone becomes smaller and more irregular.The reduction of the separation zone area of the vegetated flow in the convex bank is more significant than that in the concave bank.The velocities in the vegetated region become much smaller and remains so in the downstream flow after the vegetation region.Meanwhile,the vegetation compresses and divides the circulations in the flow area,rebuilding a structure with smaller circulations in the main flow and unclear circulations in the vegetation region.In addition,the bed wall shear stresses are significantly smaller in the vegetation region and the separation zone compared to the non-vegetated flow.This implies that the vegetation can have the effect of protecting the river bed from erosion.展开更多
A fuzzy model was presented to predict the weldment shape profile of submerged arc welds （SAW） including the shape of heat affected zone （HAZ）. The SAW bead-on-plates were welded by following a full factorial desi...A fuzzy model was presented to predict the weldment shape profile of submerged arc welds （SAW） including the shape of heat affected zone （HAZ）. The SAW bead-on-plates were welded by following a full factorial design matrix. The design matrix consisted of three levels of input welding process parameters. The welds were cross-sectioned and etched, and the zones were measured. A mapping technique was used to measure the various segments of the weld zones. These mapped zones were used to build a fuzzy logic model. The membership functions of the fuzzy model were chosen for the accurate prediction of the weld zone. The fuzzy model was further tested for a set of test case data. The weld zone predicted by the fuzzy logic model was compared with the experimentally obtained shape profiles and close agreement between the two was noted. The mapping technique developed for the weld zones and the fuzzy logiemodel earl be used for on-line control of the SAW process. From the SAW fuzzy logic model an estimation of the fusion and HAZ can also be developed.展开更多
The tenacity of heat-affected zone （HAZ） will decline and the size of grains will increase, because of the overheating on HAZ when submerged are welding （SAW） is ased to thick plate with high heat input. The shapi...The tenacity of heat-affected zone （HAZ） will decline and the size of grains will increase, because of the overheating on HAZ when submerged are welding （SAW） is ased to thick plate with high heat input. The shaping will worsen when SAW is used to thin plate with high current at high speed. A new SAW technology, the pulsed direct current （DC） automatic SAW, will be put forward in this paper in order to overcome the above shortcomings. And a pulsed controller with micro-controller unit （MCU） as the core, nixie tube （NT） and keyboard as the man-machine conversation interface is developed. The main functions of the pulsed controller include the output of pulsed welding current and the working with twinwire. The research has widely prospects in application with significant meanings in theory and practical engineering.展开更多
When joining ductile iron by submerged arc welding technique, a suitable welding speed and current, among other fac- tors, need to be skillfully put in place so as to enhance good welding. This work is based on micros...When joining ductile iron by submerged arc welding technique, a suitable welding speed and current, among other fac- tors, need to be skillfully put in place so as to enhance good welding. This work is based on microstructural examina- tion of preheated ductile iron at various temperatures ranging between 100°C - 400°C. Optical microscope was used for the microstructure analysis. The result shows varied complex microstructures at the fusion zone, un-mixed zone, par- tially melted zone and at the heat affected zone.展开更多
基金the Spring Sunshine Plan(Chunhui)Research Project of Ministry of Education of China(Grant No.HZKY20220437)the State Key Laboratory of Refractories and Metallurgy(Grant No.G202206)+1 种基金the National Natural Science FoundationofChina(Grant Nos.U20A20277 and 52150610494)the National Key Research and Development Program of China(Grant No.2022YFE0123300).
文摘Ferrite features in the simulated transition zone welded with CaF_(2)-SiO_(2)-MnO fluxes containing various MnO contents have been investigated.Confocal laser scanning microscopy has been applied to simulate the thermal cycling of the transition zone and the phase transformations during cooling have been in-situ observed.It has been found that the appearance temperature for ferrite side plate decreases with increasing Mn content in the weld metals caused by MnO content increasing.Meanwhile,growth rates for both ferrite side plate and acicular ferrite are significantly enhanced with a higher Mn content of weld metal.Furthermore,from the statistical fractions of salient microstructures,for all samples,the acicular ferrite,grain boundary ferrite,and polygonal ferrite take over more than 90%.It has also been demonstrated that with the increase in Mn content,the ferrite side plate fraction increases slightly from 5%to 10%and the acicular ferrite fraction shows a tendency of first increasing and then decreasing,which experiences the maximum with the flux containing 30 wt.%MnO.This phenomenon is believed to be controlled by the O and Mn contents in weld metals synergistically.
基金supported by the National Natural Science Foundation of China(Grant No.51739011)the National Key Research and Development Program of China(Grant No.2016YFC0402707-03).
文摘For the study of the effects of partially non-submerged rigid vegetation on the free-surface confluence flow in a curved open channel,a numerical simulation is carried out by using the Volume of Fluid model combined with the porous media model with the software OpenFOAM.The model is first validated by using available experimental measurement data with a good agreement.Then,the characteristics of the separation zone generated by the centrifugal forces and the confluence flow are analyzed.Due to the resistance created by the vegetation,the velocities in the separation zone are more chaotic and the separation zone becomes smaller and more irregular.The reduction of the separation zone area of the vegetated flow in the convex bank is more significant than that in the concave bank.The velocities in the vegetated region become much smaller and remains so in the downstream flow after the vegetation region.Meanwhile,the vegetation compresses and divides the circulations in the flow area,rebuilding a structure with smaller circulations in the main flow and unclear circulations in the vegetation region.In addition,the bed wall shear stresses are significantly smaller in the vegetation region and the separation zone compared to the non-vegetated flow.This implies that the vegetation can have the effect of protecting the river bed from erosion.
基金Supported by the IIT Roorkee Project under Grant No. FIG-A Scheme-A
文摘A fuzzy model was presented to predict the weldment shape profile of submerged arc welds （SAW） including the shape of heat affected zone （HAZ）. The SAW bead-on-plates were welded by following a full factorial design matrix. The design matrix consisted of three levels of input welding process parameters. The welds were cross-sectioned and etched, and the zones were measured. A mapping technique was used to measure the various segments of the weld zones. These mapped zones were used to build a fuzzy logic model. The membership functions of the fuzzy model were chosen for the accurate prediction of the weld zone. The fuzzy model was further tested for a set of test case data. The weld zone predicted by the fuzzy logic model was compared with the experimentally obtained shape profiles and close agreement between the two was noted. The mapping technique developed for the weld zones and the fuzzy logiemodel earl be used for on-line control of the SAW process. From the SAW fuzzy logic model an estimation of the fusion and HAZ can also be developed.
文摘The tenacity of heat-affected zone （HAZ） will decline and the size of grains will increase, because of the overheating on HAZ when submerged are welding （SAW） is ased to thick plate with high heat input. The shaping will worsen when SAW is used to thin plate with high current at high speed. A new SAW technology, the pulsed direct current （DC） automatic SAW, will be put forward in this paper in order to overcome the above shortcomings. And a pulsed controller with micro-controller unit （MCU） as the core, nixie tube （NT） and keyboard as the man-machine conversation interface is developed. The main functions of the pulsed controller include the output of pulsed welding current and the working with twinwire. The research has widely prospects in application with significant meanings in theory and practical engineering.
文摘When joining ductile iron by submerged arc welding technique, a suitable welding speed and current, among other fac- tors, need to be skillfully put in place so as to enhance good welding. This work is based on microstructural examina- tion of preheated ductile iron at various temperatures ranging between 100°C - 400°C. Optical microscope was used for the microstructure analysis. The result shows varied complex microstructures at the fusion zone, un-mixed zone, par- tially melted zone and at the heat affected zone.
