Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag...Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag, MgO content in slag and slag/steel ratio while sulfur partition ratio between slag and steel increases gradually with the increase of basicity of slag as well as MgO content. Experiments were carried out and the results are of great agreements with theoretical calculation. Then industrial application tests were performed in a domestic plant and good results were achieved. Sulfur content in steel decreases gradually during refining process, as a result, sulfur content in the billets is controlled in the range of 0.007 1%-0.008 1%. Sulfur content in steel refined with slag basicity of 1.21 is lower than that of 1.02, while the plasticity of oxide compound inclusions is a little better controlled in low basicity heats. Using refining slag with basicity of 1.0-1.2 and MgO content of 5%-10% and reducing the slag takeover of LD are favorable for improving the desulfurization performance and the plasticity of inclusions during the industrial production.展开更多
Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of...Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.展开更多
FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common counte...FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common countermeasures adopted to eliminate the steel contamination by FeO reoxidation.The oxygen transfer phenomenon between molten steel and slag was studied during the industrial production of interstitial-free(IF)steel,the measured and calculated oxygen activities in steel were compared,and the Fe–O equilibrium at the slag–molten steel interface was investigated by thermodynamic analysis.With slag treatment,the oxygen potential is higher in the molten steel than in the pre-deoxidation slag;this causes oxygen transfer from the molten steel to the slag,decreasing the efficiency of slag treatment.Based on this,a two-step slag deoxidation process was optimized.The second step further reduced the FeO content.On the other hand,the CaO/Al2O3(C/A)ratio in the refining slag must be controlled,because it affects the FeO activity and inclusion absorption capacity of the slag.The results suggest that the C/A ratio of 1.2–1.5 and the FeO content of\6%are beneficial to refine IF steel.展开更多
The experimental research on refining slag systems for ultra-low sulphur steel was carried out in a 10 kg induction furnace.It was proved that sulphur element in molten steel can be removed to less than 5×10^(-6)...The experimental research on refining slag systems for ultra-low sulphur steel was carried out in a 10 kg induction furnace.It was proved that sulphur element in molten steel can be removed to less than 5×10^(-6) by adding CaO-Al_2O_3-SiO_2-MgO-CaF_2 slag on the surface of molten steel and feeding CaO-BaO-CaF2 wire into molten steel.And L_s,which is the coefficient of sulphur between slag and molten steel,that is ω(s)/ω[s],increases by increasing I(I = ωBaO/ωCaO).When I=5/3,L_s can be up to its maximum of 633.The CaSi is effective for deep desulphurization,especially when it is added to the slag of wire feeding.展开更多
The desulfurization ability of refining slag with relative lower basicity （B） and Al2O3 content （B = 3.5-5.0; 20wt%-25wt% Al2O3） was studied. Firstly, the component activities and sulfide capacity （Cs） of the sl...The desulfurization ability of refining slag with relative lower basicity （B） and Al2O3 content （B = 3.5-5.0; 20wt%-25wt% Al2O3） was studied. Firstly, the component activities and sulfide capacity （Cs） of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution （Ls）. Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO （αCaO）, with no deterioration of Cs compared with conventional desulfurization slag. The measured Ls between high-strength low-alloyed （HSLA） steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.展开更多
The equilibrium reaction between CaO-Al2O3-SiO2-MgO slag and 28MnCr5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The dissol...The equilibrium reaction between CaO-Al2O3-SiO2-MgO slag and 28MnCr5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The dissolved oxygen content [O] in molten steel un- der different top slag conditions was calculated using a thermodynamic model and was measured using an electromotive force method in slag-steel equilibrium experiments at 1873 K. The relations among [O], the total oxygen content （T.O）, and the composition of the slag were investigated. The experimental results show that both [O] and T.O decrease with decreasing SiO2 content of the slag and exhibit different trends with the changes in the CaO/Al2O3 mass ratio of the slag. Increasing the CaO/Al2O3 mass ratio results in a decrease in [O] and an in- crease in T.O. To ensure that T.O ≤ 20 ppm and [O] ≤ 10 ppm, the SiO2 content should be controlled to 〈5wt%, and the CaO/AI203 mass ratio should be in the range from 1.2 to 1.6.展开更多
The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhi...The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhibits greater resistance to the RH slags than the traditional MgO-Cr2O3 composite,MgO-ZrO2 composite,and MgO-MgAl2O4-ZrO2 composite.On the basis of the microstructural analysis and mechanisms calculations,the corrosion resistance behavior of the MgO-MgAl2O4-ZrO2 composite is attributable to its highly dispersed structure,which helps protect the high activity of ZrO2.When in contact with the slag,ZrO2 reacts with CaO to form the stable phase CaZrO3,which protects MgAl2O4 against corrosion,thereby enhancing the corrosion resistance of the composite.展开更多
基金Item Sponsored by National Key Basic Research and Development Program of China(2010CB30806)Central South University Postdoctoral Funded Project of China(120961)
文摘Desulfurization performance with low binary basicity refining slag in 72 grade tire cord steel was calculated using FactSage and it is found that sulfur content in steel decreases with the increase of basicity of slag, MgO content in slag and slag/steel ratio while sulfur partition ratio between slag and steel increases gradually with the increase of basicity of slag as well as MgO content. Experiments were carried out and the results are of great agreements with theoretical calculation. Then industrial application tests were performed in a domestic plant and good results were achieved. Sulfur content in steel decreases gradually during refining process, as a result, sulfur content in the billets is controlled in the range of 0.007 1%-0.008 1%. Sulfur content in steel refined with slag basicity of 1.21 is lower than that of 1.02, while the plasticity of oxide compound inclusions is a little better controlled in low basicity heats. Using refining slag with basicity of 1.0-1.2 and MgO content of 5%-10% and reducing the slag takeover of LD are favorable for improving the desulfurization performance and the plasticity of inclusions during the industrial production.
基金Projects (51104080,u1137601) supported by the National Natural Science Foundation of ChinaProject (14118557) supported by the Personnel Training Foundation of Kunming University of Science and Technology in China
文摘Boron removal from metallurgical grade silicon （MG-Si） using a calcium silicate slag was studied. The results show that it is impossible basically to remove boron using a pure SiO2 refining. The oxidizing ability of CaO-SiO2 slag for boron removal was characterized by establishing the thermodynamic relationship between the distribution coefficient of boron （LB） and the activities of SiO2 and CaO. The experimental results show that the distribution coefficient and the removal efficiency of boron are greatly improved with the increase of CaO proportion in the slag. The maximal value of LB reaches 1.57 with a slag composition of 60%CaO-40%SiO2 （mass fraction）. The boron content in the refined silicon is reduced from 18×10^-6 to 1.8×10^-6 using slag refining at 1600 ℃ for 3 h with a CaO-SiO2/MG-Si ratio of 2.5, and the removal efficiency of boron reaches 90%.
基金The authors are grateful for financial support from the National Natural Science Foundation of China under Grant No.51404020the National Key R&D Program of China under Grant Nos.2017YFB0304000 and 2017YFB0304001.
文摘FeO-containing slag originated from the basic oxygen furnace to the ladle is a major reoxidation source during the following secondary refining.Ladle slag reduction treatment(slag treatment)is one of the common countermeasures adopted to eliminate the steel contamination by FeO reoxidation.The oxygen transfer phenomenon between molten steel and slag was studied during the industrial production of interstitial-free(IF)steel,the measured and calculated oxygen activities in steel were compared,and the Fe–O equilibrium at the slag–molten steel interface was investigated by thermodynamic analysis.With slag treatment,the oxygen potential is higher in the molten steel than in the pre-deoxidation slag;this causes oxygen transfer from the molten steel to the slag,decreasing the efficiency of slag treatment.Based on this,a two-step slag deoxidation process was optimized.The second step further reduced the FeO content.On the other hand,the CaO/Al2O3(C/A)ratio in the refining slag must be controlled,because it affects the FeO activity and inclusion absorption capacity of the slag.The results suggest that the C/A ratio of 1.2–1.5 and the FeO content of\6%are beneficial to refine IF steel.
基金Item Sponsored by National Key Fundamental Research Development Project of China(G1998061500)
文摘The experimental research on refining slag systems for ultra-low sulphur steel was carried out in a 10 kg induction furnace.It was proved that sulphur element in molten steel can be removed to less than 5×10^(-6) by adding CaO-Al_2O_3-SiO_2-MgO-CaF_2 slag on the surface of molten steel and feeding CaO-BaO-CaF2 wire into molten steel.And L_s,which is the coefficient of sulphur between slag and molten steel,that is ω(s)/ω[s],increases by increasing I(I = ωBaO/ωCaO).When I=5/3,L_s can be up to its maximum of 633.The CaSi is effective for deep desulphurization,especially when it is added to the slag of wire feeding.
基金financially supported by the National Basic Research Program of China (No. 2010CB630806)the State Key Laboratory of Advanced Metallurgy, University of Science and Technology Beijing (No. 41603015)
文摘The desulfurization ability of refining slag with relative lower basicity （B） and Al2O3 content （B = 3.5-5.0; 20wt%-25wt% Al2O3） was studied. Firstly, the component activities and sulfide capacity （Cs） of the slag were calculated. Then slag-metal equilibrium experiments were carried out to measure the equilibrium sulfur distribution （Ls）. Based on the laboratorial experiments, slag composition was optimized for a better desulfurization ability, which was verified by industrial trials in a steel plant. The obtained results indicated that an MgO-saturated CaO-Al2O3-SiO2-MgO system with the basicity of about 3.5-5.0 and the Al2O3 content in the range of 20wt%-25wt% has high activity of CaO （αCaO）, with no deterioration of Cs compared with conventional desulfurization slag. The measured Ls between high-strength low-alloyed （HSLA） steel and slag with a basicity of about 3.5 and an Al2O3 content of about 20wt% and between HSLA steel and slag with a basicity of about 5.0 and an Al2O3 content of about 25wt% is 350 and 275, respectively. The new slag with a basicity of about 3.5-5.0 and an Al2O3 content of about 20wt% has strong desulfurization ability. In particular, the key for high-efficiency desulfurization is to keep oxygen potential in the reaction system as low as possible, which was also verified by industrial trials.
基金financially supported by the Program for New Century Excellent Talents in Universities of China(No.NCET-07-0650)
文摘The equilibrium reaction between CaO-Al2O3-SiO2-MgO slag and 28MnCr5 molten steel was calculated to obtain the suitable slag composition which is effective for decreasing the oxygen content in molten steel. The dissolved oxygen content [O] in molten steel un- der different top slag conditions was calculated using a thermodynamic model and was measured using an electromotive force method in slag-steel equilibrium experiments at 1873 K. The relations among [O], the total oxygen content （T.O）, and the composition of the slag were investigated. The experimental results show that both [O] and T.O decrease with decreasing SiO2 content of the slag and exhibit different trends with the changes in the CaO/Al2O3 mass ratio of the slag. Increasing the CaO/Al2O3 mass ratio results in a decrease in [O] and an in- crease in T.O. To ensure that T.O ≤ 20 ppm and [O] ≤ 10 ppm, the SiO2 content should be controlled to 〈5wt%, and the CaO/AI203 mass ratio should be in the range from 1.2 to 1.6.
基金financially supported by the National Natural Science Foundation of China (No.51872023)
文摘The corrosion resistance behavior of a highly dispersed MgO-MgAl2O4-ZrO2 composite refractory material is examined by testing with high-basicity and low-basicity RH(Ruhrstahl-Hereaeus)slags.The composite material exhibits greater resistance to the RH slags than the traditional MgO-Cr2O3 composite,MgO-ZrO2 composite,and MgO-MgAl2O4-ZrO2 composite.On the basis of the microstructural analysis and mechanisms calculations,the corrosion resistance behavior of the MgO-MgAl2O4-ZrO2 composite is attributable to its highly dispersed structure,which helps protect the high activity of ZrO2.When in contact with the slag,ZrO2 reacts with CaO to form the stable phase CaZrO3,which protects MgAl2O4 against corrosion,thereby enhancing the corrosion resistance of the composite.
