Based on the solidification heat transfer model and CAFÉmodel,the solidification structure of GCr15 bloom alloy was studied.Using nail shooting and acid etching experiments,the solidification models were verified...Based on the solidification heat transfer model and CAFÉmodel,the solidification structure of GCr15 bloom alloy was studied.Using nail shooting and acid etching experiments,the solidification models were verified.The secondary dendrite arm spacing(SDAS)model of GCr15 was obtained by simulation calculation and metallographic observation.With the increase of casting speed,the SDAS,equiaxed crystal ratio(ECR)and average grain size increase.With the rise of superheat,the SDAS increases in the 20-70 mm of thickness and decreases in the 80-160 mm of thickness.The ECR decreases and the average grain size increases with the increase of superheat.With the increase of specific water flow,both the SDAS and ECR decrease.The minimum average grain size is obtained when the specific water flow is 0.20 L·kg^(-1).The central carbon segregation index is reduced from 1.11 to 1.075.展开更多
Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dend...Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dendrite structure by adding mischmetal to 6063 alloys. This critical mischmetal content is about 0.15%. Only when the mischmetal content is above 0.15%, the secondary dendrite arm spacing decreased and eutectic structure fined. The cast grain is obviously refined when the content of mischmetal is lower. Consideration from the cast structure, the suitable mischmetal content in 6063 alloys is 0.20%.展开更多
The microstructures of Mg96.17Zn3.15Y0.50Zr0.18 alloys solidified under 2-6 GPa high pressure were investigated by employing SEM(EDS) and TEM.The strengthening mechanism of experimental alloy solidified under high pre...The microstructures of Mg96.17Zn3.15Y0.50Zr0.18 alloys solidified under 2-6 GPa high pressure were investigated by employing SEM(EDS) and TEM.The strengthening mechanism of experimental alloy solidified under high pressure is also discussed by analyzing the compressive properties and compression fracture morphology.The results show that the microstructure of experimental alloy becomes significantly fine-grained with increasing GPa level high pressure during solidification process,and the secondary dendrite arm spacing reduces from 40 μm at atmospheric pressure to 10 μm at 6 GPa pressure.The morphology of the second phases changes from the net structure by the lamellar-type eutectic structure at atmospheric pressure to discontinuous thin rods or particles at 6 GPa pressure.Besides,the solid solubility of Zn in the Mg matrix is improved with the increase of the solidification pressure.Compared with atmospheric-pressure solidification,high-pressure solidification can improve the strength of the experimental alloy.The compressive stre ngth is improved from 263 to 437 MPa at 6 GPa.The fracture mechanism of the experimental alloy changes from cleavage fracture at atmospheric pressure to quasi-cleavage fracture at high pressure.The main mechanism of the strength improvement of the experimental alloy includes the grain refinement strengthening caused by the refinement of the solidification microstructure,the second phase strengthening caused by the improvement of the morphology and distribution of the second phases,and solid solution strengthening caused by the increase of the solid solubility of Zn in the Mg matrix.展开更多
Different sized single droplets of Cu-6%Sn alloy were prepared by drop on demand(DOD)technique.The secondarydendrite arm spacing was measured and correlated with the droplet cooling rate by a semi-empirical formula.Th...Different sized single droplets of Cu-6%Sn alloy were prepared by drop on demand(DOD)technique.The secondarydendrite arm spacing was measured and correlated with the droplet cooling rate by a semi-empirical formula.The microstructure ofdroplets was observed by optical microscopy(OM)and electro backscatter diffraction(EBSD).The dendrite feature of singledroplets depends on solidification rate,cooling medium and flight distance.When droplets collide with each other at temperaturesbetween solidus and liquidus,the dendrites and grains are refined obviously possibly because the collision enhances the heat transfer.The cooling rate of colliding droplets is estimated to be more than4×104K/s based on a Newton’s cooling model.The dendritesgrow along the colliding direction because of the temperature gradient induced by the internal flow inside the droplets.展开更多
基金financially supported by the National Natural Science Foundation of China(Grant Nos.51774030 and U1860104)the Fundamental Research Funds for the Central Universities(FRF-TP-20-029A1)。
文摘Based on the solidification heat transfer model and CAFÉmodel,the solidification structure of GCr15 bloom alloy was studied.Using nail shooting and acid etching experiments,the solidification models were verified.The secondary dendrite arm spacing(SDAS)model of GCr15 was obtained by simulation calculation and metallographic observation.With the increase of casting speed,the SDAS,equiaxed crystal ratio(ECR)and average grain size increase.With the rise of superheat,the SDAS increases in the 20-70 mm of thickness and decreases in the 80-160 mm of thickness.The ECR decreases and the average grain size increases with the increase of superheat.With the increase of specific water flow,both the SDAS and ECR decrease.The minimum average grain size is obtained when the specific water flow is 0.20 L·kg^(-1).The central carbon segregation index is reduced from 1.11 to 1.075.
文摘Effect of mischmetal addition on the cast microstructure of 6063 alloys has been investigated by means of optical microscopy, TEM and anode filming etc. The results show that there is a critical content of fining dendrite structure by adding mischmetal to 6063 alloys. This critical mischmetal content is about 0.15%. Only when the mischmetal content is above 0.15%, the secondary dendrite arm spacing decreased and eutectic structure fined. The cast grain is obviously refined when the content of mischmetal is lower. Consideration from the cast structure, the suitable mischmetal content in 6063 alloys is 0.20%.
基金the National Natural Science Foundation of China(51675092,51775099)the Natural Science Foundation of Hebei Province(E2018501032,E2018501033)。
文摘The microstructures of Mg96.17Zn3.15Y0.50Zr0.18 alloys solidified under 2-6 GPa high pressure were investigated by employing SEM(EDS) and TEM.The strengthening mechanism of experimental alloy solidified under high pressure is also discussed by analyzing the compressive properties and compression fracture morphology.The results show that the microstructure of experimental alloy becomes significantly fine-grained with increasing GPa level high pressure during solidification process,and the secondary dendrite arm spacing reduces from 40 μm at atmospheric pressure to 10 μm at 6 GPa pressure.The morphology of the second phases changes from the net structure by the lamellar-type eutectic structure at atmospheric pressure to discontinuous thin rods or particles at 6 GPa pressure.Besides,the solid solubility of Zn in the Mg matrix is improved with the increase of the solidification pressure.Compared with atmospheric-pressure solidification,high-pressure solidification can improve the strength of the experimental alloy.The compressive stre ngth is improved from 263 to 437 MPa at 6 GPa.The fracture mechanism of the experimental alloy changes from cleavage fracture at atmospheric pressure to quasi-cleavage fracture at high pressure.The main mechanism of the strength improvement of the experimental alloy includes the grain refinement strengthening caused by the refinement of the solidification microstructure,the second phase strengthening caused by the improvement of the morphology and distribution of the second phases,and solid solution strengthening caused by the increase of the solid solubility of Zn in the Mg matrix.
基金Project(51301143)supported by the National Natural Science Foundation of ChinaProject(2014M560727)supported by the National Postdoctoral Foundation of China+1 种基金Project(2015GZ0228)supported by the Sichuan Province Science-Technology Support Plan,ChinaProject(2682014CX001)supported by the Science and Technology Innovation Project of SWJTU University,China
文摘Different sized single droplets of Cu-6%Sn alloy were prepared by drop on demand(DOD)technique.The secondarydendrite arm spacing was measured and correlated with the droplet cooling rate by a semi-empirical formula.The microstructure ofdroplets was observed by optical microscopy(OM)and electro backscatter diffraction(EBSD).The dendrite feature of singledroplets depends on solidification rate,cooling medium and flight distance.When droplets collide with each other at temperaturesbetween solidus and liquidus,the dendrites and grains are refined obviously possibly because the collision enhances the heat transfer.The cooling rate of colliding droplets is estimated to be more than4×104K/s based on a Newton’s cooling model.The dendritesgrow along the colliding direction because of the temperature gradient induced by the internal flow inside the droplets.
