To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under th...To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under the free surface was studied including stressed zone,crush zone,crack initiation and propagation.Then the crack propagation conditions,specific energy,etc.under different free surface distance(S)were also investigated combined with linear cutting experiments.The results show that the rock breaking process under the free surface induced by disc cutter is dominated by tension failure mode.There exists a critical S to promote crack propagation to free surface effectively.And this rock breaking method can improve the rock breaking force and breaking efficiency significantly when proper.展开更多
CO_(2) drilling is a promising underbalance drilling technology with great advantages,such as lower cutting force,intense cooling and excellent lubrication.However,in the underbalance drilling,the mechanism of the cou...CO_(2) drilling is a promising underbalance drilling technology with great advantages,such as lower cutting force,intense cooling and excellent lubrication.However,in the underbalance drilling,the mechanism of the coupling CO_(2) jet and polycrystalline-diamond-compact(PDC)cutter are still unclear.Whereby,we established a coupled smoothed particle hydrodynamics/finite element method(SPH/FEM)model to simulate the composite rock-breaking of high-pressure CO_(2) jet&PDC cutter.Combined with the experimental research results,the mechanism of composite rock-breaking is studied from the perspectives of rock stress field,cutting force and jet field.The results show that the composite rock-breaking can effectively relieve the influence of vibration and shock on PDC cutter.Meanwhile,the high-pressure CO_(2) jet has a positive effect on carrying rock debris,which can effectively reduce the temperature rising and the thermal wear of the PDC cutter.In addition,the effects of CO_(2) jet parameters on composite rock-breaking were studied,such as jet impact velocity,nozzle diameter,jet injection angle and impact distance.The studies show that when the impact velocity of the CO_(2) jet is greater than 250 m/s,the CO_(2) jet could quickly break the rock.It is found that the optimal range of nozzle diameter is 1.5–2.5 mm,the best injection angle of CO_(2) jet is 60,the optimal impact distance is 10 times the nozzle diameter.The above studies could provide theoretical supports and technical guidance for composite rock-breaking,which is useful for the CO_(2) underbalance drilling and drill bit design.展开更多
基金Project(2013CB035401)supported by the National Basic Research Program of ChinaProject(2012AA041803)supported by the National High-Technology Research and Development Program of China+2 种基金Project(51475478)supported by the National Natural Science Foundation of ChinaProject(2015GK1029)supported by the Science and Technology Project of Strategic Emerging Industry in Hunan Province,ChinaProject(CX2017B048)supported by the Hunan Provincial Innovation Foundation For Postgraduate,China
文摘To study the rock breaking method under the free surface induced by disc cutter,the rock breaking simulations were first conducted based on the discrete element method,and the dynamic process of rock breaking under the free surface was studied including stressed zone,crush zone,crack initiation and propagation.Then the crack propagation conditions,specific energy,etc.under different free surface distance(S)were also investigated combined with linear cutting experiments.The results show that the rock breaking process under the free surface induced by disc cutter is dominated by tension failure mode.There exists a critical S to promote crack propagation to free surface effectively.And this rock breaking method can improve the rock breaking force and breaking efficiency significantly when proper.
基金This work was supported by the National Natural Science Foundation of China(No.52004236)Sichuan Science and Technology Program(No.2021JDRC0114)+4 种基金the Starting Project of Southwest Petroleum University(No.2019QHZ009)the China Postdoctoral Science Foundation(No.2020M673285)the Open Project Program of Key Laboratory of Groundwater Resources and Environment(Jilin University)Ministry of Education(No.202005009KF)the Chinese Scholarship Council(CSC)funding(No.202008515107).
文摘CO_(2) drilling is a promising underbalance drilling technology with great advantages,such as lower cutting force,intense cooling and excellent lubrication.However,in the underbalance drilling,the mechanism of the coupling CO_(2) jet and polycrystalline-diamond-compact(PDC)cutter are still unclear.Whereby,we established a coupled smoothed particle hydrodynamics/finite element method(SPH/FEM)model to simulate the composite rock-breaking of high-pressure CO_(2) jet&PDC cutter.Combined with the experimental research results,the mechanism of composite rock-breaking is studied from the perspectives of rock stress field,cutting force and jet field.The results show that the composite rock-breaking can effectively relieve the influence of vibration and shock on PDC cutter.Meanwhile,the high-pressure CO_(2) jet has a positive effect on carrying rock debris,which can effectively reduce the temperature rising and the thermal wear of the PDC cutter.In addition,the effects of CO_(2) jet parameters on composite rock-breaking were studied,such as jet impact velocity,nozzle diameter,jet injection angle and impact distance.The studies show that when the impact velocity of the CO_(2) jet is greater than 250 m/s,the CO_(2) jet could quickly break the rock.It is found that the optimal range of nozzle diameter is 1.5–2.5 mm,the best injection angle of CO_(2) jet is 60,the optimal impact distance is 10 times the nozzle diameter.The above studies could provide theoretical supports and technical guidance for composite rock-breaking,which is useful for the CO_(2) underbalance drilling and drill bit design.
