Shot peening is a widely used surface treatment method by generating compressive residual stress near the surface of metallic materials to increase fatigue life and re- sistance to corrosion fatigue, cracking, etc. Co...Shot peening is a widely used surface treatment method by generating compressive residual stress near the surface of metallic materials to increase fatigue life and re- sistance to corrosion fatigue, cracking, etc. Compressive re- sidual stress and dent profile are important factors to eval- uate the effectiveness of shot peening process. In this pa- per, the influence of dimensionless parameters on maximum compressive residual stress and maximum depth of the dent were investigated. Firstly, dimensionless relations of pro- cessing parameters that affect the maximum compressive residual stress and the maximum depth of the dent were de- duced by dimensional analysis method. Secondly, the in- fluence of each dimensionless parameter on dimensionless variables was investigated by the finite element method. Fur- thermore, related empirical formulas were given for each di- mensionless parameter based on the simulation results. Fi- nally, comparison was made and good agreement was found between the simulation results and the empirical formula, which shows that a useful approach is provided in this pa- per for analyzing the influence of each individual parameter.展开更多
Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual st...Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual stress according to Hookers Law. The present work focuses on the lattice strain determination of individual grains in a dual-phase stainless steel （DPSS） by means of differential-aperture X-ray micro-diffraction （DAXM）. The results show that the residual stress only takes part of the responsibility of the total measured lattice strain. In fact, the compositional variation inside the material was found to cause greater strain gradient in both ferrite （c~） and austenite （~） phases in DPSS. Therefore, quantification of compositional and residual stress effects on lattice strain was conducted in order to evaluate the true residual stress inside engineering materials.展开更多
The distribution law of the lateral residualstress at the welding seam is determinated by meansofcuttingthespecimen. Becausetocutthespecimencansimulateapproximatelytheex tension ofthe fatiguecrack,through measuring ...The distribution law of the lateral residualstress at the welding seam is determinated by meansofcuttingthespecimen. Becausetocutthespecimencansimulateapproximatelytheex tension ofthe fatiguecrack,through measuring thestressreleased and calculating the distri bution oftheresidualstressthelaw isfound thattherateofthefatiguecrackextensionisaf fected bytheresidualstress.展开更多
A correlation between machining process and fatigue strength of machined components clearly exists. However, a complete picture of the knowledge on this is not readily available for practical applications. This study ...A correlation between machining process and fatigue strength of machined components clearly exists. However, a complete picture of the knowledge on this is not readily available for practical applications. This study addresses this issue by investigating the effects of machining methods on fatigue life of commonly used materials, such as titanium alloys, steel, aluminium alloys and nickel alloys from previous literature. Effects of turning, milling, grinding and different non-conventional machining processes on fatigue strength of above-mentioned materials have been investigated in detail with correlated information. It is found that the effect of materials is not significant except steel in which phase change causes volume expansion, resulting in compressive/tensile residual stresses based on the amounts of white layers. It is very complex to identify the influence of surface roughness on the fatigue strength of machined components in the presence of residual stresses. The polishing process improves the surface roughness, but removes the surface layers that contain compressive residual stresses to decrease the fatigue strength of polished specimens. The compressive and tensile residual stresses improve and reduce fatigue strength, respectively. Grinding process induces tensile residual stresses on the machined surfaces due to high temperature generation. On the other hand, milling and turning processes induce compressive residual stresses. High temperature non-conventional machining generates a network of microcracks on the surfaces in addition to tensile residual stresses to subsequently reduce fatigue strength of machined components. Embedded grits of abrasive water jet machining degrade the fatigue performance of components machined by this method.展开更多
基金supported by the National Natural Science Foun-dation of China (10972228,11002150,and 91016025)the Basic Research Equipment Project of Chinese Academy of Sciences(YZ200930)
文摘Shot peening is a widely used surface treatment method by generating compressive residual stress near the surface of metallic materials to increase fatigue life and re- sistance to corrosion fatigue, cracking, etc. Compressive re- sidual stress and dent profile are important factors to eval- uate the effectiveness of shot peening process. In this pa- per, the influence of dimensionless parameters on maximum compressive residual stress and maximum depth of the dent were investigated. Firstly, dimensionless relations of pro- cessing parameters that affect the maximum compressive residual stress and the maximum depth of the dent were de- duced by dimensional analysis method. Secondly, the in- fluence of each dimensionless parameter on dimensionless variables was investigated by the finite element method. Fur- thermore, related empirical formulas were given for each di- mensionless parameter based on the simulation results. Fi- nally, comparison was made and good agreement was found between the simulation results and the empirical formula, which shows that a useful approach is provided in this pa- per for analyzing the influence of each individual parameter.
基金financial supported by the National Science Foundation of China(No.51231002)supported by the U.S.Department of Energy,Office of Science,Office of Basic Energy Sciences,under Contract No.DE-AC02-06CH11357
文摘Residual stress is an important factor for evaluating the deformation and failure of engineering materials. Diffraction-based measurement assumes that the full measured lattice strain tensor contributes to residual stress according to Hookers Law. The present work focuses on the lattice strain determination of individual grains in a dual-phase stainless steel （DPSS） by means of differential-aperture X-ray micro-diffraction （DAXM）. The results show that the residual stress only takes part of the responsibility of the total measured lattice strain. In fact, the compositional variation inside the material was found to cause greater strain gradient in both ferrite （c~） and austenite （~） phases in DPSS. Therefore, quantification of compositional and residual stress effects on lattice strain was conducted in order to evaluate the true residual stress inside engineering materials.
文摘The distribution law of the lateral residualstress at the welding seam is determinated by meansofcuttingthespecimen. Becausetocutthespecimencansimulateapproximatelytheex tension ofthe fatiguecrack,through measuring thestressreleased and calculating the distri bution oftheresidualstressthelaw isfound thattherateofthefatiguecrackextensionisaf fected bytheresidualstress.
文摘A correlation between machining process and fatigue strength of machined components clearly exists. However, a complete picture of the knowledge on this is not readily available for practical applications. This study addresses this issue by investigating the effects of machining methods on fatigue life of commonly used materials, such as titanium alloys, steel, aluminium alloys and nickel alloys from previous literature. Effects of turning, milling, grinding and different non-conventional machining processes on fatigue strength of above-mentioned materials have been investigated in detail with correlated information. It is found that the effect of materials is not significant except steel in which phase change causes volume expansion, resulting in compressive/tensile residual stresses based on the amounts of white layers. It is very complex to identify the influence of surface roughness on the fatigue strength of machined components in the presence of residual stresses. The polishing process improves the surface roughness, but removes the surface layers that contain compressive residual stresses to decrease the fatigue strength of polished specimens. The compressive and tensile residual stresses improve and reduce fatigue strength, respectively. Grinding process induces tensile residual stresses on the machined surfaces due to high temperature generation. On the other hand, milling and turning processes induce compressive residual stresses. High temperature non-conventional machining generates a network of microcracks on the surfaces in addition to tensile residual stresses to subsequently reduce fatigue strength of machined components. Embedded grits of abrasive water jet machining degrade the fatigue performance of components machined by this method.
