Based on the mechanism of resid hydrotreating reaction by coordinating the catalyst activity and stability, the diffusion mechanism and catalyst reactivity, the cost and catalyst performance, and the production and ap...Based on the mechanism of resid hydrotreating reaction by coordinating the catalyst activity and stability, the diffusion mechanism and catalyst reactivity, the cost and catalyst performance, and the production and application requirements, the third-generation series catalysts for residue hydrotreating have been developed by Research Institute of Petroleum Processing, SINOPEC. The new series RHT catalysts possess higher activity for HDS, HDM and HDCCR performance as well as longer run length. The commercial results for application of these catalysts have demonstrated that the new catalyst system performs better than the reference ones.展开更多
The new generation of DCC catalysts, the DMMC/RMMC series catalysts developed by RIPP are introduced in this paper. The large molecule cracking ability is enhanced by increasing the portion of large pores; and the cok...The new generation of DCC catalysts, the DMMC/RMMC series catalysts developed by RIPP are introduced in this paper. The large molecule cracking ability is enhanced by increasing the portion of large pores; and the coke selectivity is improved by adjusting the acidity site density on the matrix surface, while the selective cracking reactions are increased. The sphericity of catalysts is improved by adopting new preparation method. The commercial application results have shown that applying DMMC/RMMC series catalysts with the mixed VGO, VGO plus AR, and hydrotreated VGO feed can increase the propylene yield by 2.43, 1.3 and 0.8 percentage points, respectively, as compared to the previous catalysts along with improvement in some products yields. The refining enterprises can make more profits after applying new series of DCC catalysts.展开更多
Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56....Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56.7% of zeolite Y and exhibited a much larger specific surface area and pore volume as well as strong hydrothermal stability. Fluid catalytic cracking(FCC) catalyst was prepared based on the composite material. The results indicated that the as-prepared catalyst possessed a unique pore structure that was advantageous to the diffusion-controlled reactions. In addition, the attrition resistance, activity and hydrothermal stability of the studied catalyst were superior to those of the reference catalyst. The catalyst also exhibited excellent nickel and vanadium passivation performance, strong bottoms upgrading selectivity, and better gasoline and coke selectivity. In comparison to the reference catalyst, the yields of the gasoline and light oil increased by 1.61 and 1.31 percentage points, respectively, and the coke yield decreased by 0.22 percentage points, and the olefin content in the produced gasoline reduced by 2.51 percentage points, with the research octane number increased by 0.7 unit.展开更多
In order to utilize petroleum resources efficiently and greenly,and solve the problems of high coke yield,highsulfur coke utilization,and environmental protection concerns in China’s refineries,a resid contact cracki...In order to utilize petroleum resources efficiently and greenly,and solve the problems of high coke yield,highsulfur coke utilization,and environmental protection concerns in China’s refineries,a resid contact cracking and coke gasification integrated technology is being developed by the Research Institute of Petroleum Processing(RIPP).Based on the three technical characteristics including thin films cracking,partial oxidation,and rapid cracking,this technology not only can reduce the production rate of coke and dry gas formed during the process,but also can increase the liquid yield.Moreover,the in-situ low-temperature gasification technology is used to solve the clean utilization of high-sulfur petroleum coke,which can play the role of“Utility Island”and is a green and low-carbon technology for low-quality heavy oil upgrading.展开更多
The sulfur-reducing functional component the Lewis acid-base pair compound and associated active zeolite component were developed to prepare the RFCC catalyst DOS for reducing sulfur content in gasoline. The results o...The sulfur-reducing functional component the Lewis acid-base pair compound and associated active zeolite component were developed to prepare the RFCC catalyst DOS for reducing sulfur content in gasoline. The results of catalyst evaluation have revealed that the Lewis acid-base pair compound developed hereby could enhance the conversion of macromolecular sulfur compounds by the catalyst to promote the proceeding of desulfurization reactions, and the synergetic action of the selected zeolite and the Lewis acid-base pair compound could definitely reduce the olefins and sulfur contents in gasoline. The heavy oil conversion capability of the catalyst DOS thus developed was higher coupled with an enhanced resistance to heavy metals contamination to reduce the sulfur content in gasoline by over 20%. The commercial application of this catalyst at the SINOPEC Jiujiang Branch Company has revealed that compared to the GRV-C catalyst the oil slurry yield obtained by the catalyst DOS was reduced along with an improved coke selectivity, an increased total liquid yield, and a decreased olefin content in gasoline. The ratio of sulfur in gasoline/sulfur in feed oil could be reduced by 20.3 m%.展开更多
China has formed a complete and packaged system of domestic petroleum refining industry. Till 2020 the demand for petroleum products in China will record a sharp growth. However, China is currently confronted with a s...China has formed a complete and packaged system of domestic petroleum refining industry. Till 2020 the demand for petroleum products in China will record a sharp growth. However, China is currently confronted with a shortage of oil resources, unsatisfactory quality of petroleum products, a widening gap between demand and supply of steam cracking feedstocks, and a stern situation in environmental protection.In this context the petroleum refiners of China, while taking into account the actual conditions, should seek for the way of deep processing to produce transportation fuels and chemical feedstocks that can hardly be replaced by other energy forms, continue to bring into full play FCC process as core process for making finished oil products, speed up the development of hydrocracking to achieve integration between refining and chemical production, adopt measures that can combine feedstock pre-treatment, novel FCC technologies and after-treatment of products to improve the quality of finished products, as well as realize the recycling of wastewater and control over air pollution caused by SOx to accelerate the development of petroleum processing industry in China.展开更多
This article mainly refers to a brief introduction on the design and operation of resid hydrogenation units in China's Mainland in order to keep the peers abreast of the basic status of aoolication of resid hydrog...This article mainly refers to a brief introduction on the design and operation of resid hydrogenation units in China's Mainland in order to keep the peers abreast of the basic status of aoolication of resid hydrogenation process in the China's Mainland.展开更多
文摘Based on the mechanism of resid hydrotreating reaction by coordinating the catalyst activity and stability, the diffusion mechanism and catalyst reactivity, the cost and catalyst performance, and the production and application requirements, the third-generation series catalysts for residue hydrotreating have been developed by Research Institute of Petroleum Processing, SINOPEC. The new series RHT catalysts possess higher activity for HDS, HDM and HDCCR performance as well as longer run length. The commercial results for application of these catalysts have demonstrated that the new catalyst system performs better than the reference ones.
文摘The new generation of DCC catalysts, the DMMC/RMMC series catalysts developed by RIPP are introduced in this paper. The large molecule cracking ability is enhanced by increasing the portion of large pores; and the coke selectivity is improved by adjusting the acidity site density on the matrix surface, while the selective cracking reactions are increased. The sphericity of catalysts is improved by adopting new preparation method. The commercial application results have shown that applying DMMC/RMMC series catalysts with the mixed VGO, VGO plus AR, and hydrotreated VGO feed can increase the propylene yield by 2.43, 1.3 and 0.8 percentage points, respectively, as compared to the previous catalysts along with improvement in some products yields. The refining enterprises can make more profits after applying new series of DCC catalysts.
基金provided by the National Natural Science Foundation of China(No.21371055)the Hunan provincial Natural Science Foundation of China(No.11JJ2008)the Hunan provincial Colleges and Universities Innovation Platform Open Fund Project(No.15K049)
文摘Novel composite material with a wide pore distribution was synthesized by an in situ technique using spent FCC catalyst as raw material. The characterization results indicated that the composite material contained 56.7% of zeolite Y and exhibited a much larger specific surface area and pore volume as well as strong hydrothermal stability. Fluid catalytic cracking(FCC) catalyst was prepared based on the composite material. The results indicated that the as-prepared catalyst possessed a unique pore structure that was advantageous to the diffusion-controlled reactions. In addition, the attrition resistance, activity and hydrothermal stability of the studied catalyst were superior to those of the reference catalyst. The catalyst also exhibited excellent nickel and vanadium passivation performance, strong bottoms upgrading selectivity, and better gasoline and coke selectivity. In comparison to the reference catalyst, the yields of the gasoline and light oil increased by 1.61 and 1.31 percentage points, respectively, and the coke yield decreased by 0.22 percentage points, and the olefin content in the produced gasoline reduced by 2.51 percentage points, with the research octane number increased by 0.7 unit.
基金This work was financially supported by the SINOPEC Research Program(No.115015 and 117017-1).
文摘In order to utilize petroleum resources efficiently and greenly,and solve the problems of high coke yield,highsulfur coke utilization,and environmental protection concerns in China’s refineries,a resid contact cracking and coke gasification integrated technology is being developed by the Research Institute of Petroleum Processing(RIPP).Based on the three technical characteristics including thin films cracking,partial oxidation,and rapid cracking,this technology not only can reduce the production rate of coke and dry gas formed during the process,but also can increase the liquid yield.Moreover,the in-situ low-temperature gasification technology is used to solve the clean utilization of high-sulfur petroleum coke,which can play the role of“Utility Island”and is a green and low-carbon technology for low-quality heavy oil upgrading.
文摘The sulfur-reducing functional component the Lewis acid-base pair compound and associated active zeolite component were developed to prepare the RFCC catalyst DOS for reducing sulfur content in gasoline. The results of catalyst evaluation have revealed that the Lewis acid-base pair compound developed hereby could enhance the conversion of macromolecular sulfur compounds by the catalyst to promote the proceeding of desulfurization reactions, and the synergetic action of the selected zeolite and the Lewis acid-base pair compound could definitely reduce the olefins and sulfur contents in gasoline. The heavy oil conversion capability of the catalyst DOS thus developed was higher coupled with an enhanced resistance to heavy metals contamination to reduce the sulfur content in gasoline by over 20%. The commercial application of this catalyst at the SINOPEC Jiujiang Branch Company has revealed that compared to the GRV-C catalyst the oil slurry yield obtained by the catalyst DOS was reduced along with an improved coke selectivity, an increased total liquid yield, and a decreased olefin content in gasoline. The ratio of sulfur in gasoline/sulfur in feed oil could be reduced by 20.3 m%.
文摘China has formed a complete and packaged system of domestic petroleum refining industry. Till 2020 the demand for petroleum products in China will record a sharp growth. However, China is currently confronted with a shortage of oil resources, unsatisfactory quality of petroleum products, a widening gap between demand and supply of steam cracking feedstocks, and a stern situation in environmental protection.In this context the petroleum refiners of China, while taking into account the actual conditions, should seek for the way of deep processing to produce transportation fuels and chemical feedstocks that can hardly be replaced by other energy forms, continue to bring into full play FCC process as core process for making finished oil products, speed up the development of hydrocracking to achieve integration between refining and chemical production, adopt measures that can combine feedstock pre-treatment, novel FCC technologies and after-treatment of products to improve the quality of finished products, as well as realize the recycling of wastewater and control over air pollution caused by SOx to accelerate the development of petroleum processing industry in China.
文摘This article mainly refers to a brief introduction on the design and operation of resid hydrogenation units in China's Mainland in order to keep the peers abreast of the basic status of aoolication of resid hydrogenation process in the China's Mainland.
