At present, off-design centrifugal compressor suffers from great instabilities, such as rotating stall and surge, which lead to work failure, strong pressure fluctuations, and violent vibrations of the entire system. ...At present, off-design centrifugal compressor suffers from great instabilities, such as rotating stall and surge, which lead to work failure, strong pressure fluctuations, and violent vibrations of the entire system. One cause of these instabilities is the rotating stall occurring in vaneless diffuser. In this review, recent researches on rotating stall of vaneless diffuser in centrifugal compressor are reviewed, and its inductive mechanism and characteristic description are emphatically introduced. In vaneless diffuser, the rotating stall starts up and fully develops under non-design conditions with the characteristic of increasing pressure fluctuation amplitude. The negative effects of rotating stall include reverse flow and vortex, both of which have significant effects on the instability of centrifugal compressors. Some improvement methods of rotating stall are also introduced, and a lot of examples are given. Finally, some suggestions and discussions are put forward for the future work.展开更多
The pressure ratio required for a turbocharger centrifugal compressor increases with internal combustion engine power density. High pressure ratio causes a transonic flow field at the impeller inducer. Transonic flow ...The pressure ratio required for a turbocharger centrifugal compressor increases with internal combustion engine power density. High pressure ratio causes a transonic flow field at the impeller inducer. Transonic flow narrows the stable flow range and de-teriorates stage efficiency. In this work, an advanced high pressure ratio transonic compressor was designed. The experimental results show that the maximum pressure ratio of this turbocharger is about 4.2, the maximum efficiency is above 80% and the stable flow range at the designed rotating speed is up to 34%. A turbocharger with this transonic compressor has been applied to some vehicle research actually, and improved power density by 40%.展开更多
To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),...To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were investigated.The results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load increases.This high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner separation.Notably,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner separation.Besides,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence angles.In contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation control.It can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence angles.Therefore,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.展开更多
Significant aerodynamic engine instability can occur during the operation of marine gas turbines as airflow enters the compressor through a 90°turning and causes inlet distortion.This study adopts the method of s...Significant aerodynamic engine instability can occur during the operation of marine gas turbines as airflow enters the compressor through a 90°turning and causes inlet distortion.This study adopts the method of simulating board equivalence to provide the target distortion flow field for ship compressors.The characteristics of the flow field behind the simulated board are obtained through experiments and numerical simulations,through which the relationship between the height of the simulated board and the total pressure distortion is elucidated.Subsequently,the study summarizes the prediction formula to achieve a distortion prediction of 0.8%–7.8%.In addition,this work analyzes the effects of drilling methods and diameters on flow nonuniformity by drilling holes into the simulation board.The results indicate that drilling holes on the board can weaken the nonuniformity of the flow field within a certain range and change the distribution pattern of total pressure in the cross-section.Furthermore,the total pressure distortion no longer changes significantly when the number of holes is too large.The proposed double simulation board structure is capable of obtaining the following two types of distorted flow fields:symmetrical dual lowpressure zones and low-pressure zones with high distortion intensity at the compressor inlet.The distortion equivalent simulation method proposed in this work can obtain various types of distortion spectra,thereby meeting the distortion parameter requirements for the antidistortion testing of marine engines.展开更多
The flow field at the inlet of compressors is generally encountered combined total pressure and swirl distortion for either aircraft engine with S-duct or gas turbine with lateral air intake.This inevitably deteriorat...The flow field at the inlet of compressors is generally encountered combined total pressure and swirl distortion for either aircraft engine with S-duct or gas turbine with lateral air intake.This inevitably deteriorates compressor aerodynamic performance,including not only the efficiency or pressure ratio but also the operation stability.In order to conquer this issue,appropriate measures such as integrating flow control techniques and modifying inlet or compressor design are of benefits.Due to this motivation,this article develops a full-annular two-dimensional(2D)and a partial-annular three-dimension(3D)optimization strategy for non-axisymmetric vane design.Firstly,two numerical simulation methods for evaluating performance of full-annular 2D vane and compressor with partial-annular 3D vane are developed.The swirl patterns at the inlet of a 1.5-stage axial compressor are analyzed and parametrized,and the parameterization is transferred to characterize the circumferential distribution of geometrical parameters of the vane profile.These approaches dramatically reduce computational simulation costs without violating the non-axisymmetric flow distortion patterns.Then various full-annular 2D sections at different radial locations are constructed as design space.The designed vane is reconstructed and 3D numerical simulations are performed to examine performance of the non-axisymmetric vane and the compressor with it.Also,partial annular 3D optimization is conducted for balancing compressor efficiency and stall margin.Results indicate that the designed non-axisymmetric vane based on full-annular optimization approach can decrease the vane total pressure loss under the considered inlet flow distortion,while those using partial-annular optimization achieve positive effects on compressor stall margin.展开更多
A single cylinder rotary compressor was applied in the refrigerant injection air-source heat pump to improve the heating performance in cold regions. In this study, the performance of an R410 A single cylinder rotary ...A single cylinder rotary compressor was applied in the refrigerant injection air-source heat pump to improve the heating performance in cold regions. In this study, the performance of an R410 A single cylinder rotary compressor vapor injection(SCRCVI) system was measured and analyzed by varying the compressor frequency f and injection pressure Pi njat the ambient temperature To d=–10°C.The experimental results indicated that an optimum injection pressure to gain the maximum COP_h (coefficient of performance) existed in the SCRCVI cycle. However, the maximum COP_h of the SCRCVI system decreased as the increase of the frequency, and the maximum COPhwas even lower than that of the CSVC system at high compressor frequency. Therefore, in view of the energy saving and emission reduction, the SCRCVI system should be switched to single stage compression system when the heating capacity demand could be satisfied at high compressor frequency f. Compared to the conventional single-stage vapor compression(CSVC) system, refrigerant injection could enhance the heating capacities and COP_h by 28.2% and 7.91%, respectively. The average total mass flow rate of the SCRCVI system was 24.68% higher than that of the CSVC system. As the SCRCVI system worked at the optimum injection pressure, the variation trends of the different system parameters were investigated in detail. These trends were reliably used to optimize the refrigerant injection system design and the control strategy. The parameter of(P_(inj)–P_s) could be adopted as the signals to control the opening of the upper stage electronic expansion valve EEV1.展开更多
Wedge diffuser is widely used in centrifugal compressors due to its high performance and compact size. This paper is aimed to research the influence of wedge diffuser blade number and divergence angle on centrifugal c...Wedge diffuser is widely used in centrifugal compressors due to its high performance and compact size. This paper is aimed to research the influence of wedge diffuser blade number and divergence angle on centrifugal compressor performance. The impact of wedge diffuser blade number on compressor stage performance is investigated, and then the wedge diffusers with different divergence angle are studied by varying diffuser wedge angle and blade number simultaneously. It is found that wedge diffuser with 27 blades could have about 0.8% higher adiabatic efficiency and 0.14 higher total pressure ratio than the wedge diffuser with 19 blades and the best compressor performance is achieved when diffuser divergence angle is 8.3°.These results could give some advices on centrifugal compressor design.展开更多
All components of a turbocharger compressor are axisymmetric except for the spiral-shaped,gas-collecting overhung volute.In this paper,a novel experimental method to evaluate the impact of the volute's asymmetry o...All components of a turbocharger compressor are axisymmetric except for the spiral-shaped,gas-collecting overhung volute.In this paper,a novel experimental method to evaluate the impact of the volute's asymmetry on centrifugal compressor performance is proposed and applied to a high pressure-ratio turbocharger compressor.This method can isolate the impact of the volute's asymmetry on the compressor performance for the first time.Experiments prove the considerable impact of the volute's asymmetry on the compressor performance,especially the stability and efficiency.The impact of the volute's asymmetry on compressor stability correlates with rotational speed and thus with the pressure ratio,constricting the stable flow range by up to 47 percent and decreasing the maximum efficiency by 4.8 percent at the design speed.The results provide evidence to exploit the potential of intrinsic non-axisymmetric flow induced by asymmetric volute to improve the performance of turbocharger compressor with a high pressure ratio.展开更多
基金This research was supported by National Natural Science Foundation of China(Grant No.11602085)the Fundamental Research Funds for the Central Universities of China(Grant No.2018MS107)the Natural Science Foundation of Hebei Province,China(Grant No.E2016502098).
文摘At present, off-design centrifugal compressor suffers from great instabilities, such as rotating stall and surge, which lead to work failure, strong pressure fluctuations, and violent vibrations of the entire system. One cause of these instabilities is the rotating stall occurring in vaneless diffuser. In this review, recent researches on rotating stall of vaneless diffuser in centrifugal compressor are reviewed, and its inductive mechanism and characteristic description are emphatically introduced. In vaneless diffuser, the rotating stall starts up and fully develops under non-design conditions with the characteristic of increasing pressure fluctuation amplitude. The negative effects of rotating stall include reverse flow and vortex, both of which have significant effects on the instability of centrifugal compressors. Some improvement methods of rotating stall are also introduced, and a lot of examples are given. Finally, some suggestions and discussions are put forward for the future work.
基金supported by the National Natural Science Foundation of China (Grant No. 50806040)Specialized Research Fund for the Doc-toral Program of Higher Education) (Grant No. 200800031075)supported by the fund from National Key Laboratory of Diesel Engine Turbocharging Technology
文摘The pressure ratio required for a turbocharger centrifugal compressor increases with internal combustion engine power density. High pressure ratio causes a transonic flow field at the impeller inducer. Transonic flow narrows the stable flow range and de-teriorates stage efficiency. In this work, an advanced high pressure ratio transonic compressor was designed. The experimental results show that the maximum pressure ratio of this turbocharger is about 4.2, the maximum efficiency is above 80% and the stable flow range at the designed rotating speed is up to 34%. A turbocharger with this transonic compressor has been applied to some vehicle research actually, and improved power density by 40%.
基金sponsored by the National Natural Science Foundation of China(No.52106057)the National Major Science and Technology Projects of China(No.2017-Ⅱ-0001-0013)+2 种基金Fundamental Research Funds for the Central Universities of China(No.D5000210483)the Foundation of State Level Key Laboratory of Airfoil and Cascade Aerodynamics of China(Nos.D5150210006 and D5050210015)the Innovation Foundation for Doctor Dissertation of Northwestern Polytechnical University of China(No.CX2023012).
文摘To overcome the limitations posed by three-dimensional corner separation,this paper proposes a novel flow control technology known as passive End-Wall(EW)self-adaptive jet.Two single EW slotted schemes(EWS1 and EWS2),alongside a combined(COM)scheme featuring double EW slots,were investigated.The results reveal that the EW slot,driven by pressure differentials between the pressure and suction sides,can generate an adaptive jet with escalating velocity as the operational load increases.This high-speed jet effectively re-excites the local low-energy fluid,thereby mitigating the corner separation.Notably,the EWS1 slot,positioned near the blade leading edge,exhibits relatively low jet velocities at negative incidence angles,causing jet separation and exacerbating the corner separation.Besides,the EWS2 slot is close to the blade trailing edge,resulting in massive low-energy fluid accumulating and separating before the slot outlet at positive incidence angles.In contrast,the COM scheme emerges as the most effective solution for comprehensive corner separation control.It can significantly reduce the total pressure loss and improve the static pressure coefficient for the ORI blade at 0°-4° incidence angles,while causing minimal negative impact on the aerodynamic performance at negative incidence angles.Therefore,the corner stall is delayed,and the available incidence angle range is broadened from -10°--2°to -10°-4°.This holds substantial promise for advancing the aerodynamic performance,operational stability,and load capacity of future highly loaded compressors.
基金Supported by the National Natural Science Foundation of China(No.52101348)the National Science and Technology Major Project(Y2019-VIII-0013-0174)the Fundamental Research Funds for the Central Universities(No.3072022JC0301)。
文摘Significant aerodynamic engine instability can occur during the operation of marine gas turbines as airflow enters the compressor through a 90°turning and causes inlet distortion.This study adopts the method of simulating board equivalence to provide the target distortion flow field for ship compressors.The characteristics of the flow field behind the simulated board are obtained through experiments and numerical simulations,through which the relationship between the height of the simulated board and the total pressure distortion is elucidated.Subsequently,the study summarizes the prediction formula to achieve a distortion prediction of 0.8%–7.8%.In addition,this work analyzes the effects of drilling methods and diameters on flow nonuniformity by drilling holes into the simulation board.The results indicate that drilling holes on the board can weaken the nonuniformity of the flow field within a certain range and change the distribution pattern of total pressure in the cross-section.Furthermore,the total pressure distortion no longer changes significantly when the number of holes is too large.The proposed double simulation board structure is capable of obtaining the following two types of distorted flow fields:symmetrical dual lowpressure zones and low-pressure zones with high distortion intensity at the compressor inlet.The distortion equivalent simulation method proposed in this work can obtain various types of distortion spectra,thereby meeting the distortion parameter requirements for the antidistortion testing of marine engines.
基金The authors gratefully acknowledge the support of the National Science and Technology Major Project(J2019-II-0017-0038)the National Natural Science Foundation of China(NSFC 52206061)Science Center for Gas Turbine Project(P2022-A-II-002-001).
文摘The flow field at the inlet of compressors is generally encountered combined total pressure and swirl distortion for either aircraft engine with S-duct or gas turbine with lateral air intake.This inevitably deteriorates compressor aerodynamic performance,including not only the efficiency or pressure ratio but also the operation stability.In order to conquer this issue,appropriate measures such as integrating flow control techniques and modifying inlet or compressor design are of benefits.Due to this motivation,this article develops a full-annular two-dimensional(2D)and a partial-annular three-dimension(3D)optimization strategy for non-axisymmetric vane design.Firstly,two numerical simulation methods for evaluating performance of full-annular 2D vane and compressor with partial-annular 3D vane are developed.The swirl patterns at the inlet of a 1.5-stage axial compressor are analyzed and parametrized,and the parameterization is transferred to characterize the circumferential distribution of geometrical parameters of the vane profile.These approaches dramatically reduce computational simulation costs without violating the non-axisymmetric flow distortion patterns.Then various full-annular 2D sections at different radial locations are constructed as design space.The designed vane is reconstructed and 3D numerical simulations are performed to examine performance of the non-axisymmetric vane and the compressor with it.Also,partial annular 3D optimization is conducted for balancing compressor efficiency and stall margin.Results indicate that the designed non-axisymmetric vane based on full-annular optimization approach can decrease the vane total pressure loss under the considered inlet flow distortion,while those using partial-annular optimization achieve positive effects on compressor stall margin.
基金supported by the South Wisdom Valley Innovative Research Team Program(serial number:Shunde District of Foshan City Government Office [2014] No.365)the 2017 Guangzhou Collaborative Innovation Major Projects(Grant Nos.201604016048 and 201604016069)
文摘A single cylinder rotary compressor was applied in the refrigerant injection air-source heat pump to improve the heating performance in cold regions. In this study, the performance of an R410 A single cylinder rotary compressor vapor injection(SCRCVI) system was measured and analyzed by varying the compressor frequency f and injection pressure Pi njat the ambient temperature To d=–10°C.The experimental results indicated that an optimum injection pressure to gain the maximum COP_h (coefficient of performance) existed in the SCRCVI cycle. However, the maximum COP_h of the SCRCVI system decreased as the increase of the frequency, and the maximum COPhwas even lower than that of the CSVC system at high compressor frequency. Therefore, in view of the energy saving and emission reduction, the SCRCVI system should be switched to single stage compression system when the heating capacity demand could be satisfied at high compressor frequency f. Compared to the conventional single-stage vapor compression(CSVC) system, refrigerant injection could enhance the heating capacities and COP_h by 28.2% and 7.91%, respectively. The average total mass flow rate of the SCRCVI system was 24.68% higher than that of the CSVC system. As the SCRCVI system worked at the optimum injection pressure, the variation trends of the different system parameters were investigated in detail. These trends were reliably used to optimize the refrigerant injection system design and the control strategy. The parameter of(P_(inj)–P_s) could be adopted as the signals to control the opening of the upper stage electronic expansion valve EEV1.
文摘Wedge diffuser is widely used in centrifugal compressors due to its high performance and compact size. This paper is aimed to research the influence of wedge diffuser blade number and divergence angle on centrifugal compressor performance. The impact of wedge diffuser blade number on compressor stage performance is investigated, and then the wedge diffusers with different divergence angle are studied by varying diffuser wedge angle and blade number simultaneously. It is found that wedge diffuser with 27 blades could have about 0.8% higher adiabatic efficiency and 0.14 higher total pressure ratio than the wedge diffuser with 19 blades and the best compressor performance is achieved when diffuser divergence angle is 8.3°.These results could give some advices on centrifugal compressor design.
基金supported by the National Natural Science Foundation of China (Grant No. 50806040)
文摘All components of a turbocharger compressor are axisymmetric except for the spiral-shaped,gas-collecting overhung volute.In this paper,a novel experimental method to evaluate the impact of the volute's asymmetry on centrifugal compressor performance is proposed and applied to a high pressure-ratio turbocharger compressor.This method can isolate the impact of the volute's asymmetry on the compressor performance for the first time.Experiments prove the considerable impact of the volute's asymmetry on the compressor performance,especially the stability and efficiency.The impact of the volute's asymmetry on compressor stability correlates with rotational speed and thus with the pressure ratio,constricting the stable flow range by up to 47 percent and decreasing the maximum efficiency by 4.8 percent at the design speed.The results provide evidence to exploit the potential of intrinsic non-axisymmetric flow induced by asymmetric volute to improve the performance of turbocharger compressor with a high pressure ratio.
